Cutting insert and cutting tool

Patent metadata

Field	Value
Publication number	US-12427582-B2
Application number	US-202217656534-A
Country	US
Kind code	B2
Filing date	Mar 25, 2022
Priority date	Apr 28, 2021
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

To provide a cutting insert such that a tool body can sufficiently hold the cutting insert even if one of cutting parts is broken. The cutting insert includes two side surfaces opposed to each other, a fixing hole passing through the centers of the two side surfaces, and an outer circumferential surface that is disposed between the outer circumferential edges of the two side surfaces and are connected to the outer circumferential edges of the two side surfaces. The outer circumferential surface includes four cutting parts, a first outer circumferential surface part that is disposed between the first cutting part and the second cutting part, and a second outer circumferential surface part that is opposed to the first outer circumferential surface part and is disposed between the third cutting part and the fourth cutting part. In a side view of the side surfaces from the axial direction of the fixing hole, the first outer circumferential surface part and the second outer circumferential surface part each have the center recessed toward the fixing hole, and a virtual arc having the same diameter as the diameter of the circumcircle of the cutting insert is in contact with two points on each of the outer circumferential surface parts.

First claim

What is claimed is:

1. A cutting insert comprising:
two side surfaces opposed to each other;
a fixing hole passing through a center of each of the two side surfaces; and
an outer circumferential surface that is disposed between outer circumferential edges of the two side surfaces and is connected to the outer circumferential edges of the two side surfaces,
the outer circumferential surface including:
four cutting parts, each of the four cutting parts having a cutting face;
a first outer circumferential surface part disposed between a first cutting part and a second cutting part of the four cutting parts, the first and second cutting parts being adjacent to each other; and
a second outer circumferential surface part that is opposed to the first outer circumferential surface part and is disposed between a third cutting part and a fourth cutting part of the four cutting parts, the third and fourth cutting parts being adjacent to each other,
wherein,
the first outer circumferential surface part is formed between the cutting face of the first cutting part and the cutting face of the second cutting part, and the second outer circumferential surface part is formed between the cutting face of the third cutting part and the cutting face of the fourth cutting part,
in a side surface view in which the side surface is viewed from an axial direction of the fixing hole, the first outer circumferential surface part and the second outer circumferential surface part each have a V-shape with a center recessed toward the fixing hole; a virtual arc having the same diameter as a diameter of a circumcircle of the cutting insert is in contact with two points in each of the V-shapes of the first and second outer circumferential surface parts as tangent points;
the virtual arc is arranged so as to contact the V-shape of each of the first and second outer circumferential surface parts from outside of a respective one of the first and second outer circumferential surface parts such that the respective one of the first and second outer circumferential surface parts is closer in a radial direction of the fixing hole to a center of the fixing hole than the virtual arc except for the tangent points; and
a center of the virtual arc is on a first center line, the first center line passing through the center of the fixing hole and being positioned so that the first and second outer circumferential surface parts are linearly symmetrical with each other with respect to the first center line,
in a case where the two virtual arcs having the same diameter as the diameter of the circumcircle of the cutting insert are disposed in contact with the first outer circumferential surface part and the second outer circumferential surface part, respectively, a distance between the centers of the two virtual arcs is 150% or less of the diameter of the circumcircle of the cutting insert, and
the first outer circumferential surface part and the second outer circumferential surface part have an angle of aperture of 140 degrees or more and 150 degrees or less.

2. The cutting insert according to claim 1 , wherein the fixing hole has a hole diameter that is 30% or less of the diameter of the circumcircle of the cutting insert.

3. The cutting insert according to claim 1 , wherein the cutting insert has a first length in a direction connecting a lip of the first cutting part and a lip of the fourth cutting part,
the cutting insert has a second length in a direction connecting the lip of the first cutting part and a lip of the second cutting part,
the first length is 70% or less of the diameter of the circumcircle of the cutting insert, and
the second length is 95% or less of the diameter of the circumcircle of the cutting insert.

4. The cutting insert according to claim 1 , wherein the cutting part has a clearance angle of 10 degrees or greater.

5. The cutting insert according to claim 1 , wherein the side surface has first parts including side surfaces of the four cutting parts and second parts that are located near the fixing hole on the first parts so as to protrude relatively higher than the first parts, and
the second parts have an outer face forming a second flank, the second flank having a clearance angle of 5 degrees or greater.

6. A cutting tool comprising:
the cutting insert according to claim 1 ; and
a tool body to which the cutting insert is to be fixed.

7. The cutting tool according to claim 6 , wherein the tool body includes a first holding part that comes into contact with two points on one of the first outer circumferential surface part and the second outer circumferential surface part, and a second holding part that comes into contact with a point on the other of the first outer circumferential surface part and the second outer circumferential surface part.

8. The cutting tool according to claim 7 , wherein the first holding part has an arc face protruding toward the second holding part.

9. The cutting tool according to claim 7 , wherein the second holding part has an arc face protruding toward the first holding part.

10. The cutting tool according to claim 6 , wherein the tool body has a screw hole,
the cutting insert is fixed to the tool body with a screw inserted into the fixing hole and the screw hole, and
in a plan view of a distal end of the cutting tool from an axial direction of the tool body, a center of the screw hole of the tool body is shifted from a center of the fixing hole of the cutting insert, the cutting insert is fixable to the tool body with the screw, and the center of the screw hole of the tool body is shifted from the center of the fixing hole of the cutting insert in a direction tilted at 0 degree with respect to a vertically downward direction or at an angle of 45 degree or smaller toward a center of the tool body in a state in which a lip of one of the four cutting parts used for the cutting insert and the center of the fixing hole are disposed on a horizontal line.

11. The cutting tool according to claim 6 , wherein in a plan view of the distal end of the cutting tool from the axial direction of the tool body, the cutting insert is fixable to the tool body such that a virtual straight line connecting lips of two of the four cutting parts is a horizontal line, the two cutting parts being diagonally opposite to each other.

12. The cutting insert according to claim 1 , wherein
the distance between the centers of the two virtual arcs is 143% or more and 147% or less of the diameter of the circumcircle of the cutting insert.

13. The cutting insert according to claim 1 , wherein
the cutting insert has a first length in a direction connecting a lip of the first cutting part and a lip of the fourth cutting part,
the cutting insert has a second length in a direction connecting the lip of the first cutting part and a lip of the second cutting part, and
the first length is 70% or more and 75% or less of the second length.

14. The cutting insert according to claim 3 , wherein
the first length is 65% or more and 70% or less of the diameter of the circumcircle of the cutting insert, and
the second length is 85% or more and 95% or less of the diameter of the circumcircle of the cutting insert.

15. The cutting insert according to claim 5 , wherein
each of the second parts has an outer face on an outer circumferential edge of the second part, and
the outer faces are vertical surfaces raised substantially perpendicular to the second parts.

Assignees

• Tungaloy Corp

Inventors

• Kondou Yuma
• Otsuka Jun
• Mochizuki Katsura

Classifications

• B23B2200/04

  Overall shape · CPC title

• B23B2200/048

  Star form · CPC title

• B23B29/043

  with cutting-off, grooving or profile cutting tools, i.e. blade- or disc-like main cutting parts (B23B29/14 takes precedence) · CPC title

• B23B27/04

  Cutting-off tools (B23B27/08 takes precedence {; toolholders for cutting-off inserts B23B29/043}) · CPC title

• B23B2220/123

  Producing internal grooves · CPC title