Catalyst for a dehydrogenation reaction, a manufacturing method thereof, and a hydrogen production method using same

Patent metadata

Field	Value
Publication number	US-12427505-B2
Application number	US-202217862532-A
Country	US
Kind code	B2
Filing date	Jul 12, 2022
Priority date	Feb 15, 2022
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

A catalyst for a dehydrogenation reaction includes a carrier including Al 2 O 3 having a theta (θ) phase, an active metal supported on the carrier and including a noble metal, and an auxiliary metal supported on the carrier and different from the active metal.

First claim

What is claimed is:

1. A catalyst for a dehydrogenation reaction, comprising:
a carrier including Al 2 O 3 having a theta (θ) phase and Al 2 O 3 having a gamma (γ) phase,
an active metal supported on the carrier and including a noble metal, and
an auxiliary metal supported on the carrier and different from the active metal,
wherein the auxiliary metal includes yttrium (Y), and
wherein the carrier includes the Al 2 O 3 having the theta (θ) phase in an amount greater than or equal to about 90 wt % based on a total weight of the Al 2 O 3 having the theta (θ) phase and the Al 2 O 3 having the gamma (γ) phase.

2. The catalyst of claim 1 , wherein
the carrier further includes TiO 2 , SiO 2 , ZrO 2 , SnO 2 , Ta 2 O 5 , HfO 2 , La 2 O 3 , V 2 O 5 , CeO 2 , Fe 2 O 3 , Cr 2 O 3 , MoO 3 , ZnO, MgO, WO 3 , or a combination thereof.

3. The catalyst of claim 1 , wherein
the active metal includes platinum (Pt), palladium (Pd), rhodium (Rh), ruthenium (Ru), iridium (Ir), osmium (Os), or a mixture thereof.

4. The catalyst of claim 1 , wherein
the catalyst includes the active metal and the auxiliary metal in an amount of about 0.1 wt % to about 21 wt % based on a total weight of the catalyst.

5. The catalyst of claim 1 , wherein
the catalyst includes the active metal in an amount of about 0.1 wt % to about 5 wt % based on a total weight of the catalyst.

6. The catalyst of claim 1 , wherein
the catalyst includes the auxiliary metal in an amount of about 1 wt % to about 20 wt % based on a total weight of the catalyst.

7. The catalyst of claim 1 , wherein
the auxiliary metal further includes cerium (Ce), samarium (Sm), gadolinium (Gd), or a mixture thereof.

8. A method of manufacturing the catalyst according to claim 1 for the dehydrogenation reaction, the method comprising:
heat-treating Al 2 O 3 having a gamma (γ) phase to prepare Al 2 O 3 having a theta (θ) phase; and
supporting an active metal including a noble metal and an auxiliary metal different from the active metal on a carrier,
wherein the auxiliary metal includes yttrium (Y),
wherein the carrier including the Al 2 O 3 having the theta (θ) phase and the Al 2 O 3 having the gamma (γ) phase, and
wherein the carrier includes the Al 2 O 3 having the theta (θ) phase in an amount greater than or equal to about 90 wt % based on a total weight of the Al 2 O 3 having the theta (θ) phase and the Al 2 O 3 having the gamma (γ) phase.

9. The method of claim 8 , wherein
the heat-treating of Al 2 O 3 having a gamma (Y) phase is performed at a temperature increase rate of about 1° C./min to about 10° C./min, at greater than or equal to about 500° C. and less than about 1200° C. for about 1 to 5 hours.

10. The method of claim 8 , wherein
the supporting is accomplished by:
mixing a solution including a precursor of the auxiliary metal with the carrier, followed by drying and sintering the mixture to prepare a carrier on which an auxiliary metal is supported, and
mixing a solution including a precursor of the active metal with the carrier on which the auxiliary metal is supported, followed by sintering to support the active metal on the carrier on which the auxiliary metal is supported.

11. The method of claim 10 , wherein
the solution including a precursor of the active metal or the solution including the precursor of the auxiliary metal and the carrier are mixed at about 20° C. to about 60° C. for about 2 hours or more.

12. The method of claim 10 , further comprising:
adding hydrochloric acid (HCl) to the solution including the precursor of the active metal.

13. The method of claim 12 , wherein
the hydrochloric acid is included in an amount of about 1 wt % to about 10 wt % based on a total weight of a solvent of the solution including the precursor of the active metal.

14. The method of claim 10 , wherein
the sintering is performed at a temperature increase rate of about 1° C./min to about 10° C./min at about 400° C. to about 500° C. for about 3 to 5 hours.

15. The method of claim 10 , wherein:
when sintering to prepare a carrier on which an auxiliary metal is supported, heat-treating of Al 2 O 3 having a gamma (γ) phase is also performed, and
the sintering is performed at greater than or equal to about 400° C. and less than about 1100° C. for about 3 to 5 hours.

16. The method of claim 8 , wherein
the supporting is accomplished by:
mixing a solution including a precursor of the auxiliary metal with a carrier, followed by drying the mixture to manufacture a carrier treated with an auxiliary metal, and
mixing a solution including a precursor of the active metal with a carrier treated with an auxiliary metal, followed by sintering the mixture to support the active metal and the auxiliary metal on the carrier.

17. The method of claim 8 , wherein
the supporting is accomplished by:
mixing a solution including a precursor of the active metal and a solution including a precursor of the auxiliary metal with a carrier, followed by sintering the mixture to support the active metal and the auxiliary metal on the carrier.

18. The method of claim 8 , wherein
when supported, the carrier includes Al 2 O 3 having a theta (θ) phase.

19. A hydrogen production method, comprising
dehydrogenating a chemical hydride in presence of the catalyst according to claim 1 to produce hydrogen,
wherein the catalyst according to claim 1 is manufactured by:
heat-treating Al 2 O 3 having a gamma (γ) phase to prepare Al 2 O 3 having a theta (θ) phase; and
supporting an active metal including a noble metal and an auxiliary metal different from the active metal on a carrier, and
wherein the auxiliary metal includes yttrium (Y),
wherein the carrier including the Al 2 O 3 having the theta (θ) phase and the Al 2 O 3 having the gamma (γ) phase, and
wherein the carrier includes the Al 2 O 3 having the theta (θ) phase in an amount greater than or equal to about 90 wt % based on a total weight of the Al 2 O 3 having the theta (θ) phase and the Al 2 O 3 having the gamma (γ) phase.

Assignees

• Hyundai Motor Co Ltd
• Kia Corp
• Korea Inst Sci & Tech

Inventors

• Kim Pyung Soon
• Choung Jin Woo
• Kim Yongwoo
• Seo Jihui
• Lee Jaeyong
• Moon Sungeun
• Ahn Changil
• Nam Suk Woo
• Sohn Hyuntae
• Kim Yongmin
• Jeong Hyangsoo

Classifications

• B01J35/51

  Spheres · CPC title

• B01J37/0205

  in several steps · CPC title

• B01J37/088

  Decomposition of a metal salt · CPC title

• B01J37/024

  Multiple impregnation or coating · CPC title

• C01B3/0015

  Organic compounds, e.g. liquid organic hydrogen carriers [LOHC] or metalorganic compounds; Solutions thereof · CPC title