Simple metal-organic framework for the selective adsorption of carbon dioxide from flue gas

Patent metadata

Field	Value
Publication number	US-12427500-B2
Application number	US-202218568156-A
Country	US
Kind code	B2
Filing date	Jun 6, 2022
Priority date	Jun 7, 2021
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

Discloses herein is an activated metal-organic framework of formula as defined in the application, and the metal organic framework has a BET surface area of from 250 to 1,000 m2/g as obtained from a 298 K CO2 sorption isotherm. In a particular embodiment, the activated metal-organic framework is aluminium formate (Al(HCOO)3) or vanadium formate (V(HCOO)3).

First claim

The invention claimed is:

1. An activated metal-organic framework of formula I:

where:
X is a metal in the +3 oxidation state;
Y is one or more metals in the +3 oxidation state, provided that each of the metals that represent X are different to each of the one or metals that represent Y;
x is from 0 to 0.9999, wherein
Z is selected from the group consisting of: HCOO − , R 1 COO − , H 2 PO 2 − , NO 2 − ,

R 1 is C 1 to C 6 alkyl; and
the metal-organic framework has a BET surface area of from 250 to 1,000 m 2 /g as obtained from a 298 K CO 2 sorption isotherm.

2. The metal-organic framework of formula I according to claim 1 , wherein the BET surface area is from 500 to 600 m 2 /g, such as from 514 to 599 m 2 /g, such as from 582 to 599 m 2 /g.

3. The metal-organic framework of formula I according to claim 1 , wherein the metal-organic framework has a set of unit-cell parameters where a=b=c=from 11.303 to 11.894 Å, α=β=γ=90°, Volume=from 1562 to 1600 Å 3 , space group: I m−3.

4. The metal-organic framework of formula I according to claim 1 , wherein x is from 0 to 0.99, such as from 0.25 to 0.85.

5. The metal-organic framework of formula I according to claim 1 , wherein X is selected from Al, Fe, Mn, Y, Sc, Ga, In, Ti, Fe, Mn, V, Cr, Co, Tl, Bi, Ru, Os, Re, Ir, Rh, Ce, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu.

6. The metal-organic framework of formula I according to claim 5 , wherein X is Al.

7. The metal-organic framework of formula I according to claim 1 , wherein Y, when present, is selected from one or more of the group consisting of Al, Fe, Mn, Y, Sc, Ga, In, Ti, Fe, Mn, V, Cr, Co, Tl, Bi, Ru, Os, Re, Ir, Rh, Ce, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, optionally wherein:
(a) Y, when present, is selected from one or more of the group consisting of Al, Tl, Fe, Ga, In, Mn, V and Cr;
(b) Y, when present, is selected from one or more of the group consisting of Fe, Ga, In, Mn, V and Cr;
(c) Y, when present, is selected from the group consisting of Al, Tl, Fe, Ga, In, Mn, V and Cr; or
(d) Y, when present, is selected from the group consisting of Fe, Ga, In, Mn, V and Cr.

8. The metal-organic framework of formula I according to claim 7 , wherein Y, when present, is Fe.

9. The metal-organic framework of formula I according to claim 1 , wherein Z is selected from the group consisting of: HCOO − , R 1 COO − , H 2 PO 2 , and NO 2 .

10. The metal-organic framework of formula I according to claim 9 , wherein Z is HCOO − .

11. The metal-organic framework of formula I according to claim 1 , wherein the metal-organic framework displays a CO 2 adsorption value of from 3 to 6 (e.g. from about 4 to about 5) mmol/g at 298 K and under 1 atmosphere of CO 2 .

12. The metal-organic framework of formula I according to claim 1 , wherein the metal-organic framework displays a CO 2 adsorption value of from 2 to 3 (e.g. about 2.3) mmol/g and from 90 to 150 (e.g. about 100) selectivity over N 2 at 298 K and under 1 atmosphere of total pressure provided by a gas stream of 15% CO 2 and 85% N 2 vol:vol.

13. The metal-organic framework of formula I according to claim 1 , wherein the metal-organic framework displays an O 2 adsorption value of from 0.5 to 4 (e.g. from about 1 to about 3) mmol/g at 298 K and under 1 atmosphere of O 2 .

14. The metal-organic framework of formula I according to claim 1 , wherein it is selected from:
(a) Al(HCOO) 3 ;
(b) Al 0.75 Fe 0.25 (HCOO) 3 ;
(c) Al 0.5 Fe 0.5 (HCOO) 3 ;
(d) Al 0.25 Fe 0.75 (HCOO) 3 ; and
(e) Al 0.15 Fe 0.85 (HCOO) 3 ,
(f) V(HCOO) 3 ; and
(g) V 0.3 Al 0.7 (HCOO) 3 .

15. A method of adsorbing CO 2 and/or O 2 from a gas, comprising subjecting a metal-organic framework of formula I according to claim 1 to a flow of a gas comprising one or both of CO 2 and O 2 .

16. The method according to claim 15 , wherein the gas further comprises nitrogen and water vapour.

17. The method according to claim 15 , wherein the gas has a relative humidity of from less than or equal to 25% to 90%.

18. The method according to claim 17 , wherein the gas has a relative humidity of less than or equal to 25%.

19. A method of releasing CO 2 and/or O 2 from a metal-organic framework of formula I according to claim 1 to which CO 2 and/or O 2 has been adsorbed, the process comprising:
(a) providing a metal-organic framework of formula I to which CO 2 and/or O 2 has been adsorbed; and
(b) activating it by subjecting it to:
(i) a temperature of from 90 to 160° C. (e.g. from 100 to 150° C. such as 120° C.) under reduced pressure for a period of time (e.g. from 1 to hours); or
(ii) a temperature of from 170 to 250° C. (e.g. from 175 to 185° C., such as about 180° C.) under 1 atmosphere pressure for a period of time (e.g. from 1 to hours).

20. A method of obtaining an activated metal-organic framework of formula I according to claim 1 , the method comprising the steps of:
(a) providing an unactivated metal-organic framework of formula I; and
(b) activating it by subjecting it to:
(i) a temperature of from 90 to 160° C. (e.g. from 100 to 150° C., such as 120° C.) under reduced pressure for a period of time (e.g. from 1 to 2 hours); or
(ii) a temperature of from 170 to 250° C. (e.g. from 175 to 185° C., such as about 180° C.) under 1 atmosphere pressure for a period of time, (e.g. from 1 to 2 hours),

for a period of time, whereby the BET surface area of the metal-organic framework of formula I is increased to a value of from 500 to 600 m 2 /g as obtained from a 298 K CO 2 sorption isotherm following step (b).

21. The activated metal-organic framework of formula I according to claim 1 , wherein the activated metal-organic framework is incorporated into a polymeric matrix material.

22. The activated metal-organic framework of formula I according to claim 1 , wherein the activated metal-organic framework is coated onto a substrate consisting of a polymer, a ceramic, or a metal.

Assignees

• Nat Univ Singapore
• Agency Science Tech & Res

Inventors

• MULLANGI Dinesh
• Deng Zeyu
• Wang Yuxiang
• Wang John
• Canepa Pieremanuele
• Zhao Dan
• Cheetham Anthony Kevin
• Wei Fengxia

Classifications

• C07F15/02

  Iron compounds · CPC title

• C07F5/061

  with C-aluminium linkage · CPC title

• B01J20/3491

  by pressure treatment · CPC title

• B01J20/3483

  by thermal treatment not covered by groups B01J20/3441 - B01J20/3475, e.g. by heating or cooling · CPC title

• B01J20/28064

  being in the range 500-1000 m2/g · CPC title