Air filter medium, air filter pack, and air filter unit

Patent metadata

Field	Value
Publication number	US-12427459-B2
Application number	US-202418883671-A
Country	US
Kind code	B2
Filing date	Sep 12, 2024
Priority date	Mar 15, 2022
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

An air filter medium includes a resin having a plurality of first convex portions protruding from a first surface of the filter medium in an air flow direction relative to the filter medium and a plurality of second convex portions protruding from a second surface that is a back surface of the first surface of the filter medium in the air flow direction. The total projected area of the plurality of first convex portions and the plurality of second convex portions in a case where an entirety of the filter medium is projected in the air flow direction is 50% or more and 100% or less of a projected area of the entirety of the filter medium in a case where the entirety of the filter medium is projected in the air flow direction.

First claim

The invention claimed is:

1. An air filter medium including a resin including a fluororesin, comprising:
a plurality of convex portions protruding in an air flow direction,
wherein a projected area of the plurality of convex portions in a case where an entirety of the filter medium is projected in the air flow direction is 50% or more and 100% or less of a projected area of the entirety of the filter medium in the case where the entirety of the filter medium is projected in the air flow direction, and
a proportion of an effective filter medium area of the filter medium to the projected area of the entirety of the filter medium in the case where the entirety of the filter medium is projected in the air flow direction is 110% or more,
wherein the plurality of convex portions include a plurality of first convex portions protruding toward an upstream side in the air flow direction with respect to the filter medium and a plurality of second convex portions protruding toward a downstream side in the air flow direction with respect to the filter medium,
a total projected area of the plurality of first convex portions and the plurality of second convex portions in the case where the entirety of the filter medium is projected in the air flow direction is 50% or more and 100% or less of a projected area of the entirety of the filter medium in the case where the entirety of the filter medium is projected in the air flow direction, and
a proportion of an effective filter medium area of the filter medium to the projected area of the entirety of the filter medium in the case where the entirety of the filter medium is projected in the air flow direction is 110% or more.

2. The air filter medium according to claim 1 ,
wherein a PF obtained from a collection efficiency of dust having a particle size of 0.075 μm at an air flow velocity of 9.63 cm/s and a pressure loss given when air is passed at a flow velocity of 9.63 cm/s 10.2 or more.

3. The air filter medium according to claim 1 ,
wherein an average protrusion ratio of the plurality of convex portions in the air flow direction is 0.10 or more and 0.85 or less.

4. The air filter medium according to claim 1 ,
wherein the fluororesin includes a fibril-forming polytetrafluoroethylene, and
a PF obtained from a collection efficiency of dust having a particle size of 0.3 μm at an air flow velocity of 5.3 cm/s and a pressure loss given when air is passed at a flow velocity of 5.3 cm/s is 39 or more.

5. The air filter medium according to claim 1 ,
wherein the fluororesin includes a fibril-forming polytetrafluoroethylene, a non-fibril-forming non-melting-processable component, and a non-fibril-forming hot-melt-processable component having a melting point of lower than 320° C., and
a PF obtained from a collection efficiency of dust having a particle size of 0.3 μm at an air flow velocity of 5.3 cm/s and a pressure loss given when air is passed at a flow velocity of 5.3 cm/s is 38 or more.

6. The air filter medium according to claim 1 ,
wherein the plurality of convex portions are present in a dot pattern.

7. The air filter medium according to claim 6 ,
wherein the first convex portions are each surrounded by three or more of the second convex portions, and
the second convex portions are each surrounded by three or more of the first convex portions,
the plurality of first convex portions includes a predetermined first convex portion and a most proximate first convex portion located closest to the predetermined first convex portion, the plurality of second convex portions includes three or more predetermined second convex portions located closer to the predetermined first convex portion than the most proximate first convex portion, or
the plurality of second convex portions includes a predetermined second convex portion and a most proximate second convex portion located closest to the predetermined second convex portion, the plurality of first convex portions includes three or more predetermined first convex portions located closer to the predetermined second convex portion than the most proximate second convex portion.

8. The air filter medium according to claim 1 ,
wherein the plurality of first convex portions and the plurality of second convex portions are all stripe-shaped convex portions, and
the first convex portions and the second convex portions are alternately arranged.

9. The air filter medium according to claim 1 ,
wherein the first convex portions and the second convex portions are continuous.

10. The air filter medium according to claim 1 ,
wherein the plurality of convex portions are stretch-formed portions obtained by being extruded in the air flow direction.

11. The air filter medium according to claim 10 ,
wherein the filter medium is obtained by processing a flat filter medium such that the stretch-formed portions are produced by performing extrusion in a thickness direction of the flat filter medium,
a PF ratio (PF after processing/PF before processing), which is a ratio of a PF of the filter medium in which the stretch-formed portions are produced to a PF of the flat filter medium, is 1.1 or more, and
the PF is obtained from a collection efficiency of dust having a particle size of 0.3 μm at an air flow velocity of 5.3 cm/s and a pressure loss given when air is passed at a flow velocity of 5.3 cm/s.

12. An air filter pack comprising:
the air filter medium according to claim 1 ,
wherein the air filter medium is processed so as to have a zigzag shape in which mountain folds and valley folds are alternately repeated, and the plurality of convex portions maintain spaces between portions facing each other in the air filter medium.

13. An air filter unit comprising:
the air filter pack according to claim 12 ; and
a frame body that holds the air filter pack.

14. The air filter medium according to claim 2 ,
wherein an average protrusion ratio of the plurality of convex portions in the air flow direction is 0.10 or more and 0.85 or less.

15. The air filter medium according to claim 2 ,
wherein the fluororesin includes a fibril-forming polytetrafluoroethylene, and
a PF obtained from a collection efficiency of dust having a particle size of 0.3 μm at an air flow velocity of 5.3 cm/s and a pressure loss given when air is passed at a flow velocity of 5.3 cm/s is 39 or more.

16. The air filter medium according to claim 2 ,
wherein the fluororesin includes a fibril-forming polytetrafluoroethylene, a non-fibril-forming non-melting-processable component, and a non-fibril-forming hot-melt-processable component having a melting point of lower than 320° C., and
a PF obtained from a collection efficiency of dust having a particle size of 0.3 μm at an air flow velocity of 5.3 cm/s and a pressure loss given when air is passed at a flow velocity of 5.3 cm/s is 38 or more.

17. The air filter medium according to claim 2 ,
wherein the plurality of convex portions are present in a dot pattern.

18. The air filter medium according to claim 2 ,
wherein the plurality of first convex portions and the plurality of second convex portions are all stripe-shaped convex portions, and
the first convex portions and the second convex portions are alternately arranged.

19. The air filter medium according to claim 2 ,
wherein the first convex portions and the second convex portions are continuous.

20. The air filter medium according to claim 2 ,
wherein the plurality of convex portions are stretch-formed portions obtained by being extruded in the air

Assignees

• Daikin Ind Ltd

Inventors

• Kimura Takashi
• Shibuya Yoshiyuki
• Hara Satoshi

Classifications

• B01D2239/1258

  Permeability · CPC title

• B01D2239/10

  Filtering material manufacturing · CPC title

• B01D2239/0654

  Support layers · CPC title

• B01D2239/0631

  Electro-spun · CPC title

• B01D2239/0618

  Non-woven · CPC title