Power conversion system

Patent metadata

Field	Value
Publication number	US-12424866-B2
Application number	US-202217584603-A
Country	US
Kind code	B2
Filing date	Jan 26, 2022
Priority date	Feb 26, 2021
Publication date	Sep 23, 2025
Grant date	Sep 23, 2025

Abstract

A power conversion system includes a converter, a current sensor, and a motor ECU. The converter is configured to boost a voltage by operating at a set carrier frequency. The current sensor detects a current flowing through the converter. The motor ECU executes control for protecting the converter. The motor ECU estimates a temperature rise amount of the converter according to at least one of the carrier frequency and a voltage ratio before and after boosting the converter, and a detected value of the current sensor, and executes control for suppressing the current flowing through the converter in a case where an integrated value of the temperature rise amount reaches a threshold.

First claim

What is claimed is:

1. A power conversion system comprising:
a converter configured to boost a voltage by operating at a set carrier frequency;
a current sensor configured to detect a current flowing through the converter;
and
a processor configured to execute control for protecting the converter, wherein the processor is configured to:
acquire a carrier frequency of the converter, and a voltage ratio before and after boosting by the converter,
estimate a threshold arrival time according to the detected current of the current sensor, the carrier frequency, and the voltage ratio and estimate a total temperature rise amount according to the threshold arrival time corresponding to the detected current,
estimate a temperature rise amount of the converter over a sampling cycle according to the detected current of the current sensor, the carrier frequency, and the voltage ratio, and
execute control for suppressing the current flowing through the converter in a case where an integrated value of the temperature rise amount reaches the total temperature rise amount.

2. The power conversion system according to claim 1 , further comprising:
a memory configured to store predetermined correlations between the temperature rise amount, the detected current of the current sensor, and the at least one of the carrier frequency or the voltage ratio,
wherein the processor is configured to select, from the predetermined correlations, data corresponding to a correlation between the acquired voltage ratio and the acquired carrier frequency, and estimate the temperature rise amount according to the detected current of the current sensor, using the selected data.

3. The power conversion system according to claim 1 , wherein the processor is configured to set, in a case where the integrated value reaches the total temperature rise amount, the carrier frequency to be higher than a carrier frequency immediately before the integrated value reaches the total temperature rise amount.

4. The power conversion system according to claim 1 , wherein:
the converter is electrically connected between a power storage device and a load device;
the processor is configured to control the load device such that electric power input to and output from the power storage device is respectively limited to a charging upper limit and a discharging upper limit of the power storage device, and set, in a case where the integrated value reaches the total temperature rise amount, the charging upper limit and the discharging upper limit to be lower than a charging upper limit and a discharging upper limit immediately before the integrated value reaches the total temperature rise amount.

5. The power conversion system according to claim 1 , wherein the temperature rise amount of the converter is estimated according to the detected current of the current sensor, the carrier frequency, and the voltage ratio before and after boosting by the converter.

6. The power conversion system according to claim 2 , wherein the estimated temperature rise amount over the sampling cycle is expressed in a percentage based on the total temperature rise amount.

Assignees

• Toyota Motor Co Ltd

Inventors

• Maeda Hideki

Classifications

• H02J7/975 Primary

  in response to temperature · CPC title

• H02J7/977

  of the battery · CPC title

• H02J7/855

  with circuits adapted for supplying loads from the battery · CPC title

• H02J7/82

  Control of state of charge [SOC] · CPC title

• H02M1/143

  using compensating arrangements (for reducing noise from the supply in transmission systems H04B15/005) · CPC title