Method for actuating an electromechanical switching element

Patent metadata

Field	Value
Publication number	US-12424403-B2
Application number	US-202319110150-A
Country	US
Kind code	B2
Filing date	Sep 4, 2023
Priority date	Sep 12, 2022
Publication date	Sep 23, 2025
Grant date	Sep 23, 2025

Abstract

A method for actuating an electromechanical switching element including a plurality of contacts, a coil with an iron core, and an armature includes: in the event that a predefined condition is fulfilled, in a switch-off process pulsing on and off or in the switch-on process pulsing off and on of the switching element is carried out repeatedly at a predefined time within an overtravel range such that a coil current flowing into the coil oscillates between a predefined maximum value and a minimum value so that the armature moves within the overtravel range and the plurality of contacts thereby rub against each other without becoming detached from each other. The minimum value is defined as a current value at a time at which the armature begins to detach from the iron core.

First claim

The invention claimed is:

1. A method for actuating an electromechanical switching element including a plurality of contacts, a coil with an iron core, and an armature, the method comprising:
in the event that a predefined condition is fulfilled,
in a switch-off process pulsing on and off or in the switch-on process pulsing off and on of the switching element is carried out repeatedly at a predefined time within an overtravel range such that a coil current flowing into the coil oscillates between a predefined maximum value and a minimum value so that the armature moves within the overtravel range and the plurality of contacts thereby rub against each other without becoming detached from each other,
wherein the minimum value is defined as a current value at a time at which the armature begins to detach from the iron core.

2. The method of claim 1 , wherein the predefined condition is a detected error state in which the contacts do not contact each other at switch-on or do not become detached at switch-off, or
wherein the predefined condition is a detection of a deterioration of the contact quality of the contacts.

3. The method claim 1 , wherein a switch-on duration or a switch-off duration is chosen so long until the coil current has reached a value which the coil current had at a predefined point in time after switch-off or switch-on.

4. The method of claim 1 , wherein for each electromechanical switching element the overtravel range is determined continuously during use, and
wherein, in the event that the same changes during a service life, the predefined point in time is adapted for pulsing on and pulsing off within the overtravel range.

5. The method of claim 1 , wherein a continuous monitoring is effected as to whether the predefined condition is fulfilled.

6. A universal component, comprising:
an electromechanical switching element, including a plurality of contacts and an armature, the armature being adapted to move the plurality contacts such that they touch each other or become detached from each other;
an integrated measuring technique for determining at least one overtravel range in operation of the electromechanical switching element; and
a microcontroller in signal connection with the electromechanical switching element, in which the method of claim 1 is implemented as a software program.

7. The universal component of claim 6 , wherein the universal component comprises a relay socket.

Assignees

• Phoenix Contact Gmbh & Co

Inventors

• Schaper Elmar
• Winkel Fabian

Classifications

• H01H1/605

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• H01H2047/006

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• H01H2047/003

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• H01H47/002 Primary

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