Hazardous area lighting with emergency power back up and wireless communications

Patent metadata

Field	Value
Publication number	US-12422116-B2
Application number	US-202218286500-A
Country	US
Kind code	B2
Filing date	Jun 6, 2022
Priority date	Jun 8, 2021
Publication date	Sep 23, 2025
Grant date	Sep 23, 2025

Abstract

Systems and methods of monitoring the health of an emergency power source for a luminaire node that is a node of a wireless mesh network utilized by a process control system include: utilizing, by the luminaire node, mains power to (i) route process control messages utilized by the process control system via the wireless network to thereby control an industrial process, and (ii) energize an illumination source of the luminaire node and/or maintain communications with another luminaire; storing, by the luminaire node, energy in an energy storage device configured to perform these functions during a loss of mains power; monitoring, by the luminaire node, the energy storage device to determine a health status associated with the energy storage device; and sending, by the luminaire node, an indication of the health status associated with the energy storage device via the wireless mesh network utilized by the process control system.

First claim

What is claimed is:

1. A method of monitoring the health of an emergency power source for a luminaire node that is a node of a wireless mesh network utilized by a process control system, the method comprising:
utilizing, by a luminaire node that is a node of a wireless network utilized by a process control system, mains power to (i) route process control messages utilized by the process control system via the wireless network to thereby control an industrial process, and (ii) at least one of energize an illumination source of the luminaire node or maintain communications with another luminaire;
storing, by the luminaire node, energy in an energy storage device configured to, during a loss of mains power, provide power to (i) route process control messages utilized by the process control system via the wireless network to thereby control the industrial process, and (ii) at least one of energize the illumination source of the luminaire node or maintain communications with another luminaire;
monitoring, by the luminaire node, the energy storage device to determine a health status associated with the energy storage device; and
sending, by the luminaire node, via the wireless network, an indication of the health status associated with the energy storage device.

2. The method of claim 1 , wherein monitoring the energy storage device to determine the health status associated with the energy storage device includes performing a test of the energy storage device to determine the health status of the energy storage device.

3. The method of claim 2 , wherein the test of the energy storage device is performed periodically.

4. The method of claim 2 , wherein the test of the energy storage device is performed is based on a triggering event.

5. The method of claim 2 , wherein the triggering event is the initiation of a period of plant downtime or maintenance.

6. The method of claim 2 , wherein the triggering event is a command.

7. The method of claim 6 , wherein the command originates from a network manager node of the wireless network.

8. The method of claim 6 , wherein the command originates from an end-user device.

9. The method of claim 1 , wherein one or more of the process control messages originate from, or are received by, one or more field devices.

10. The method of claim 1 , further comprising:
transmitting the indication of the health status associated with the energy storage device to a network manager for the wireless network; and
adjusting, via the network manager, the routing or scheduling of the process control messages based on the health status associated with the energy storage device.

11. The method of claim 1 , further comprising:
predicting, by the luminaire node, based on the health status associated with the energy storage device, an amount of time for which the energy storage device is capable of providing power to the luminaire node during a loss of mains power.

12. The method of claim 11 , wherein the indication of the health status associated with the energy storage device includes an indication of the predicted amount of time.

13. The method of claim 1 , wherein sending the indication of the health status associated with the energy storage device is based on the health status associated with the energy storage device being below a threshold health status value.

14. The method of claim 1 , wherein monitoring the energy storage device to determine the health status associated with the energy storage device includes monitoring an impedance associated with the energy storage device.

15. The method of claim 1 , wherein monitoring the energy storage device to determine an indication of the health status associated with the energy storage device includes monitoring a voltage associated with the energy storage device.

16. The method of claim 1 , wherein monitoring the energy storage device to determine an indication of the health status associated with the energy storage device includes monitoring a backup time or a discharge cycle associated with the energy storage device.

17. The method of claim 1 , wherein the indication of the health status associated with the energy storage device is sent to a control application.

18. A luminaire node included in a plurality of nodes which utilize mains power to transmit and receive process control messages via a wireless network to thereby control an industrial process, the luminaire node comprising:
an illumination source energized by mains power; and
an energy storage device configured to, during a loss of mains power, provide power to energize the illumination source, and to transmit and receive the process control messages via the wireless network to thereby control the industrial process,
the luminaire node configured to:
monitor the energy storage device to determine an indication of a health status associated with the energy storage device; and
send, via the wireless network, messages including the indication of the health status associated with the energy storage device.

19. A method of testing an emergency power source for a luminaire node that is a node of a wireless network utilized by a process control system, the method comprising:
utilizing, by a luminaire node that is a node of a wireless network utilized by a process control system, mains power to (i) route process control messages utilized by the process control system via the wireless network to thereby control an industrial process, and (ii) at least one of energize an illumination source of the luminaire node or maintain communications with another luminaire;
storing, by the luminaire node, energy in an energy storage device configured to, during a loss of mains power, provide power to (i) route process control messages utilized by the process control system via the wireless network to thereby control the industrial process, and (ii) at least one of energize the illumination source of the luminaire node or maintain communications with another luminaire;
initiating, by the luminaire node, a self-testing routine to test the energy storage device of the luminaire node; and
transmitting, from the luminaire node to an end-user device, a set of results from the self-testing routine.

20. The method of claim 19 , further comprising initiating the self-testing routine periodically.

21. The method of claim 19 , further comprising initiating the self-testing routine during a period of plant downtime or maintenance.

22. The method of claim 19 , further comprising initiating the self-testing routine in response to a command.

23. The method of claim 22 , wherein the command originates from a network manager node of the wireless network.

24. The method of claim 22 , wherein the command originates from an end-user device.

25. The method of claim 19 , wherein one or more of the process control messages originate from, or are received by, one or more field devices.

26. The method of claim 19 , further comprising:
transmitting the set of results from the self-testing routine to a network manager for the wireless network;
performing, via the network manager, an analysis of the set of results; and
adjusting, via the network manager, the routing or scheduling of the process control messages based on the analysis of the set of results.

27. The method of claim 19 , further comprising:
predicting, by the luminaire node, based on the set of results from the self-test

Assignees

• Appleton Grp Llc

Inventors

• Graff Timothy E
• Gurjar Ravindra Viraj

Classifications

• H05B47/19 Primary

  via wireless transmission · CPC title

• H05B47/1965

  using handheld communication devices · CPC title

• G01R31/392

  Determining battery ageing or deterioration, e.g. state of health · CPC title

• F21S9/024 Primary

  using a supplementary light source for emergency lighting · CPC title