Roof window, a kit with a covering assembly, and a method for mounting a roof window

Patent metadata

Field	Value
Publication number	US-12421728-B2
Application number	US-202318850014-A
Country	US
Kind code	B2
Filing date	Mar 31, 2023
Priority date	Mar 31, 2022
Publication date	Sep 23, 2025
Grant date	Sep 23, 2025

Abstract

A roof window ( 1 ) comprising a frame ( 2 ), a sash ( 3 ) carrying a pane ( 4 ), where the frame ( 2 ) comprises an interface unit ( 8 ) extending in the length direction (L) of at least one frame member ( 21, 22, 23, 24 ). At least one flashing member ( 1011, 1012, 1013, 1014 ) comprises a flange ( 1017 ) inserted in a flashing reception groove ( 85 ) in the interface unit ( 8 ) in a direction parallel to the frame plane (F), said flashing reception groove ( 85 ) extending in the length direction (L) of the frame member ( 21, 22, 23, 24 ). One or more protrusions ( 85 a ) are provided in the flashing reception groove for engagement with the flange(s) ( 1017 ) and extend(s) in the length direction (L) and is/are made by co-extrusion with one or more parts ( 80, 86, 88 ) of the interface unit ( 8 ) delimiting the flashing reception groove. A method for mounting a roof window is also disclosed.

First claim

The invention claimed is:

1. A roof window for being mounted in a roof structure having a roofing material and a covering assembly, said roof window comprising a frame and a sash carrying a pane, where the frame comprises a plurality of frame members together defining a frame opening and a frame plane, wherein the plurality of frame members includes a top frame member, a bottom frame member and two side frame members and the frame plane passes through each of the top frame member, the bottom frame member and the two side frame members, and each frame member extends in a length direction, where the frame comprises an interface unit extending in the length direction of at least one frame member, and
where the interface unit comprises a flashing reception groove configured for receiving a flange of at least one flashing member of the covering assembly via a groove opening by insertion in a direction parallel to the frame plane, said flashing reception groove extending in the length direction of the frame member, wherein a width axis of said flashing reception groove passing through the groove opening and a portion of the interface unit opposite the groove opening extends parallel to the frame plane when the roof window is installed,
where one or more protrusions are provided in the flashing reception groove for engagement with the flange of at least one flashing member, and
wherein the protrusion(s) is/are made by co-extrusion with one or more parts of the interface unit delimiting the flashing reception groove and that the flange of at least one flashing member comprises a marking indicating an intended insertion depth of the flange into the flashing reception groove.

2. A kit comprising a roof window, which is configured for being mounted in a roof structure comprising a roofing material and a covering assembly, said roof window comprising a frame and a sash carrying a pane, where the frame comprises a plurality of frame members together defining a frame opening and a frame plane, wherein the plurality of frame members includes a top frame member, a bottom frame member and two side frame members and the frame plane passes through each of the top frame member, the bottom frame member and the two side frame members, and each frame member extends in a length direction, where the frame comprises an interface unit extending in the length direction of at least one frame member,
where said covering assembly comprises a plurality of flashing members configured for covering a joint between the frame and the roof structure, and
where the interface unit comprises a flashing reception groove configured for receiving a flange of at least one flashing member via a groove opening by insertion in a direction parallel to the frame plane, said flashing reception groove extending in the length direction of the frame member, wherein a width axis of said flashing reception groove passing through the groove opening and a portion of the interface unit opposite the groove opening extends parallel to the frame plane when the roof window is installed, and
where one or more protrusions are provided in the flashing reception groove for engagement with the flange(s),
wherein the protrusion(s) is/are made by co-extrusion with one or more parts of the interface unit delimiting the flashing reception groove and that the flange of at least one flashing member comprises a marking indicating an intended insertion depth of the flange into the flashing reception groove.

3. The kit according to claim 2 , where the interface unit including the protrusion(s) constitutes a monolithic structure.

4. The kit according to claim 2 , where the protrusion(s) extend(s) in the length direction.

5. The kit according to claim 2 , where the protrusion(s) is/are made from a material having a Shore A hardness of 20 A-95 A.

6. The kit according to claim 2 , where the protrusion(s) is/are made from one or more thermoplastic elastomers (TPE).

7. The kit according to claim 2 , where at least the one or more parts of the interface unit delimiting the flashing reception groove are made of polypropylene (PP) mixed with glass fibres.

8. The kit according to claim 2 , where the/each protrusion extends over more than half of the height of the flashing reception groove measured perpendicular to the frame plane.

9. The kit according to claim 2 comprising at least three protrusions, and where one or more protrusion(s) extend(s) from each of two opposite sides of the flashing reception groove.

10. The kit according to claim 2 , where at least one protrusion has a tapered cross-sectional shape with a minor dimension at a free edge.

11. The kit according to claim 2 , where at least one protrusion is inclined in a direction away from the groove opening of the flashing reception groove.

12. The kit according to claim 2 , where the total thickness of the flange(s) inserted into the flashing reception groove constitutes less than 50% of the height of the flashing reception groove measured perpendicular to the frame plane.

13. The kit according to claim 2 , wherein the at least one flashing member is a top flashing member, the flange of which extends into the flashing reception groove of a top element of the interface unit, and wherein the top flashing member comprises a corner section at one or both ends seen in the length direction, said corner section extending along a side frame member of the frame in the mounted state.

14. The kit according to claim 13 , wherein the corner section comprises a corner flange extending into the flashing reception groove of a side element of the interface unit.

15. The according to claim 2 , further comprising a plurality of cladding members covering a part of the sash.

16. A method for mounting a roof window in a roof structure comprising a roofing material, said roof window comprising a frame and a sash carrying a pane, and said frame comprising a plurality of frame members together defining a frame opening and a frame plane and each extending in a length direction, wherein the plurality of frame members includes a top frame member, a bottom frame member and two side frame members and the frame plane passes through each of the top frame member, the bottom frame member and the two side frame members, wherein said method comprises the steps of
A) arranging the roof window in an opening in the roof structure,
B) arranging a plurality of flashing members to cover a joint between the frame of the roof window and the roof structure by displacing the flashing member in a direction parallel to the frame plane thereby inserting a flange of at least one flashing member in a flashing reception groove in an interface unit on the frame via a groove opening of the flashing reception groove, a width axis of said flashing reception groove passing through the groove opening and a portion of the interface unit opposite the groove opening extends parallel to the frame plane, said interface unit and said flashing reception groove both extending in the length direction of the frame member,
wherein
during step B) the flange(s) comes into engagement with one or more protrusions in the flashing reception groove, said protrusion(s) being made by co-extrusion with parts of the interface unit delimiting the flashing reception groove, and that the flange of at least one flashing member comprises a marking, and that the displacing of the flashing member is continued until the flange is inserted so deep in the flashing reception groove that the marking reaches or is hidden by the interface unit.

17. The method according to claim 16 , wherein, for the

Assignees

• Vkr Holding As

Inventors

• Grønbæk Kristian Strand

Classifications

• E04D13/031

  characterised by a frame for connection to an inclined roof · CPC title

• E06B7/2312

  with two or more sealing-lines or -planes between the wing and part co-operating with the wing · CPC title

• E04D13/0305

  Supports or connecting means for sky-lights of flat or domed shape · CPC title

• E04D13/03

  Sky-lights; Domes; Ventilating sky-lights (E04D13/14 takes precedence; structures therefor, {e.g. dormer windows} E04B7/18; {saw-tooth roofs with light-transmission E04B7/12}) · CPC title

• E04D13/1475 Primary

  wherein the parts extending above the roof have a generally rectangular cross-section · CPC title