Modular truck cap apparatus

Patent metadata

Field	Value
Publication number	US-12420874-B2
Application number	US-202217968094-A
Country	US
Kind code	B2
Filing date	Oct 18, 2022
Priority date	May 20, 2022
Publication date	Sep 23, 2025
Grant date	Sep 23, 2025

Abstract

A utility rack for covering at least a portion of a cargo area of a vehicle, the utility rack includes a frame having: one or more lower support bars that are configured to extend at least partially along a length of the cargo area; one or more upper support bars that are configured to extend at least partially along the length of the cargo area; and one or more pillars extending between the one or more lower support bars and the upper support bars; wherein in a first configuration of the frame, the one or more pillars are connected to inner surfaces of the one or more lower support bars and the one or more upper support bars; and in a second configuration, the one or more pillars are connected to outer surfaces of the one or more lower support bars and the one or more upper support bars.

First claim

The invention claimed is:

1. A utility rack for covering at least a portion of a cargo area of a vehicle, the utility rack comprising:
a frame that includes: one or more lower support bars that are configured to extend at least partially along a length of the cargo area;
one or more upper support bars that are configured to extend at least partially along the length of the cargo area; and
one or more pillars extending between the one or more lower support bars and the upper support bars;

wherein in a first configuration of the frame, the one or more pillars are connected to inner surfaces of the one or more lower support bars and the one or more upper support bars; and in a second configuration, the one or more pillars are connected to outer surfaces of the one or more lower support bars and the one or more upper support bars,
wherein the the utility rack comprises a side panel that is attached to the frame, and the side panel is attachable to the frame only when the frame is in the first configuration.

2. The utility rack according to claim 1 , further comprising a roof panel that overlaps or overhangs a portion of the side panel.

3. The utility rack according to claim 2 , wherein the roof panel comprises a drain channel that extends in a cross-car direction.

4. The utility rack according to claim 3 , further comprising a rear panel that is supported on the frame, wherein the rear panel at least partially overlaps the drain channel.

5. The utility rack according to claim 2 , wherein the roof panel is made of a rigid material and the side panel is made of flexile or canvas material.

6. The utility rack according to claim 2 , wherein the roof panel is made of a rigid material and the side panel is made of a rigid material.

7. The utility rack according to claim 2 , further comprising a lifting mechanism configured to move the roof panel relative to the frame and/or the side panel.

8. The utility rack according to claim 2 , further comprising one or more quarter panels.

9. An apparatus for covering at least a portion of a cargo area of a vehicle, the apparatus comprising:
a frame;
one or more side panels attached to the frame;
one or more quarter panels attached to the frame;
a rear panel;
a roof panel supported by the frame; and
a lifting mechanism configured to move the roof panel relative to the frame and/or the one or more side panels, the lifting mechanism comprises a handle, a lifter, and a track supporting the lifter, wherein movement of the handle, causes the track to move in a first direction, which causes the lifter to slide in the track in a second direction to raise and/or lower the lifter, which causes the roof panel to be repositioned,
wherein in a first configuration of the frame, one or more pillar bars are attached to an outside surface of one or more support bars; and in a second configuration of the frame, the one or more pillar bars are attached to an inside surface of the one or more support bars.

10. The apparatus according to claim 9 , wherein the one or more side panels, the one or more quarter panels, and/or the roof panel are removable from the frame.

11. The apparatus according to claim 9 , wherein the frame comprises one or more pillar bars and one or more support bars, wherein the one or more pillar bars extend in a generally vertical direction and the one or more support bars extend in a generally horizontal direction.

12. The apparatus according to claim 10 , wherein the apparatus comprises one or more securing mechanisms for securing the one or more side panels and/or the one or more quarter panels to the frame, wherein the securing mechanism extends from a back side of the one or more side panels and/or the one or more quarter panels, the securing mechanism comprises a first portion and a second portion, the first portion having a pair of opposing grooves that are arranged at an angle or on a ramp and are configured to mate with a pair of corresponding projections arranged at an angle or on a ramp on the second portion.

13. The apparatus according to claim 12 , wherein the first portion has a threaded member that is configured to mate with a corresponding tightening member on the second portion.

14. The apparatus according to claim 12 , wherein the apparatus comprises one or more securing members for securing the one or more side panels and/or the one or more quarter panels to the frame, wherein the securing mechanism extends from a back side of the one or more side panels and/or the one or more quarter panels, the securing mechanism comprises one or more flexible or resilient legs configured to engage an edge of an opening defined in the frame.

15. The apparatus according to claim 9 , wherein the apparatus comprises a bracket for securing the frame to the cargo area of the vehicle.

16. A method of moving the roof panel relative to the frame and/or the one or more side panels of the apparatus according to claim 9 , wherein the method comprises moving the handle so that the lifter slides in the track and causes the roof panel to move up or down.

Assignees

• Extang Corp

Inventors

• Facchinello Jerome
• Mosingo Robert
• Carter Chad
• Becker Anthony
• Wisely Robert
• Delaney Daniel

Classifications

• B60J7/1607

  for covering load areas, e.g. rigid panels for pick-up truck beds · CPC title

• B62D33/04 Primary

  Enclosed load compartments {; Frameworks for movable panels, tarpaulins or side curtains (side curtains per se B60J5/065; tarpaulins per se B60J7/00, B60P7/04)} · CPC title

• B60J7/106 Primary

  readily detachable hard-tops (storage compartment for collapsible flexible tops B60J7/20) · CPC title