Sensor assembly with radar for autonomous vehicles

Patent metadata

Field	Value
Publication number	US-12420711-B2
Application number	US-202217977586-A
Country	US
Kind code	B2
Filing date	Oct 31, 2022
Priority date	Mar 1, 2019
Publication date	Sep 23, 2025
Grant date	Sep 23, 2025

Abstract

A sensor assembly for autonomous vehicles includes a side minor assembly configured to mount to a vehicle. The side mirror assembly includes a first camera having a field of view in a direction opposite a direction of forward travel of the vehicle; a second camera having a field of view in the direction of forward travel of the vehicle; and a third camera having a field of view in a direction substantially perpendicular to the direction of forward travel of the vehicle. The first camera, the second camera, and the third camera are oriented to provide, in combination with a fourth camera configured to be mounted on a roof of the vehicle, an uninterrupted camera field of view from the direction of forward travel of the vehicle to a direction opposite the direction of forward travel of the vehicle.

First claim

The invention claimed is:

1. A sensor assembly for an autonomous vehicle, comprising: an arm having a proximal end adjacent the autonomous vehicle, a distal end, and a vertical medial plane intersecting and parallel to a vector created by the proximal end and the distal end; a housing coupled to the distal end; a first radar coupled to the housing, wherein the first radar has a portion of a field of view in a direction opposite of a direction of travel such that the first radar is a rear view radar; and a second radar coupled to the housing, wherein the second radar has a portion of a field of view in the direction of travel such that the second radar is a front view radar, wherein the first radar is directed at about 20 degrees of perpendicular to the vertical medial plane and the second radar is directed at about 10 degrees of perpendicular to the vertical medial plane.

2. The sensor assembly of claim 1 , wherein the arm is configured to support the first radar and the second radar laterally away from a side surface of the autonomous vehicle.

3. The sensor assembly of claim 2 , wherein the arm has a proximal end coupled to the autonomous vehicle and a distal end coupled to the housing, wherein the first radar or the second radar is positioned between 50 mm and 650 mm from the proximal end.

4. The sensor assembly of claim 3 , wherein both the first radar and the second radar are positioned between 50 mm and 650 mm from the proximal end.

5. The sensor assembly of claim 1 , wherein the first radar or the second radar has a viewing angle of about 90 degrees, 180 degrees, 270 degrees, or 360 degrees.

6. The sensor assembly of claim 1 , further comprising a side view mirror coupled to a rear facing side of the housing.

7. The sensor assembly of claim 6 , wherein at least a portion of the side view mirror is coupled to the housing at a location vertically above the first radar.

8. The sensor assembly of claim 7 , further comprising a second mirror coupled to the rear facing side of the housing below the side view mirror, the second mirror having a convex mirrored surface.

9. The sensor assembly of claim 1 , wherein the housing has a forward facing side and a rear facing side, wherein the first radar is positioned at the rear facing side and the second radar is positioned at the forward facing side.

10. The sensor assembly of claim 1 , further comprising a horizontal plane that is perpendicular to the vertical medial plane, wherein the first radar or the second radar is directed at a second angle about a horizontal axis with respect to the horizontal plane.

11. The sensor assembly of claim 10 , wherein the second angle is a positive upward angle or a negative downward angle.

12. The sensor assembly of claim 1 , wherein the first radar or the second radar is positioned at a lower portion of the housing.

13. The sensor assembly of claim 1 , wherein the first radar or the second radar is positioned at an upper portion of the housing.

14. The sensor assembly of claim 1 , further comprising one or more cameras coupled to the housing.

15. The sensor assembly of claim 14 , wherein at least one camera of the one or more cameras are coupled to an upper portion of the housing.

16. The sensor assembly of claim 14 , wherein the one or more cameras comprises at least two cameras coupled to the housing such that the at least two cameras having a portion of each field of view in opposing directions.

17. The sensor assembly of claim 16 , further comprising one or more lidars or a thermal camera.

18. The sensor assembly of claim 17 , wherein the one or more lidars comprise two or more lidars.

19. The sensor assembly of claim 14 , wherein the one or more cameras comprises at least two cameras coupled to the housing such that the at least two cameras having a portion of each field of view in substantially perpendicular directions.

20. The sensor assembly of claim 19 , further comprising one or more lidars or a thermal camera.

21. The sensor assembly of claim 20 , wherein the one or more lidars comprise two or more lidars.

22. The sensor assembly of claim 1 , further comprising one or more lidars.

23. The sensor assembly of claim 22 , wherein the one or more lidars comprise two or more lidars.

24. The sensor assembly of claim 22 , further comprising one or more cameras.

25. The sensor assembly of claim 24 , wherein the one or more cameras comprises at least two cameras coupled to the housing such that the at least two cameras having a portion of each field of view in opposing directions.

26. The sensor assembly of claim 24 , wherein the one or more cameras comprises at least two cameras coupled to the housing such that the at least two cameras having a portion of each field of view in substantially perpendicular directions.

27. The sensor assembly of claim 1 , further comprising one or more lidars, a thermal camera, a first camera having a field of view including a direction opposite of a direction of travel, a second camera having a field of view including the direction of travel, a third camera having a field of view including a direction perpendicular to the direction of travel.

28. The sensor assembly of claim 27 , wherein the second camera is a wide field of view camera.

29. The sensor assembly of claim 27 , wherein the second camera is a narrow field of view camera.

30. The sensor assembly of claim 27 , wherein the one or more lidars comprise two or more lidars.

31. A sensor assembly for an autonomous vehicle, comprising:
a bracket configured to couple to the autonomous vehicle;
an arm having a first end, a second end, a longitudinal axis connecting the first end and the second end, wherein the bracket is coupled to the first end, and a vertical medial plane parallel the longitudinal axis;
a housing coupled to the second end, the housing having a longitudinal axis perpendicular to the longitudinal axis of the arm;
a rear view radar; and
a front view radar,
wherein the rear view radar is directed at about 20 degrees of perpendicular to the vertical medial plane and the front view radar is directed at about 10 degrees of perpendicular to the vertical medial plane.

32. The sensor assembly of claim 31 , wherein the rear view radar or the front view radar is positioned between 50 mm and 650 mm from the first end of the arm.

33. The sensor assembly of claim 32 , wherein both the rear view radar and the front view radar are positioned between 50 mm and 650 mm from the first end of the arm.

34. The sensor assembly of claim 31 , further comprising one or more lidars, a thermal camera, a first camera having a field of view including a direction opposite of a direction of travel, a second camera having a field of view including the direction of travel, a third camera having a field of view including a direction perpendicular to the direction of travel.

35. An autonomous vehicle comprising:
a cab configured to couple to a trailer and operate autonomously; and
a sensor assembly coupled to a first side of the cab, the sensor assembly having:
an arm having a proximal end adjacent the cab, a distal end, and a vertical medial plane intersecting and parallel to a vector created by the proximal end and the distal end;
a housing coupled to the distal end;

Assignees

• Kodiak Robotics Inc

Inventors

• Burnette Donald
• Hinricher Court
• Kuvelker Jay
• Wendel Andreas
• Zinn John
• Shane Laura

Classifications

• B60R2001/1253

  with cameras, video cameras or video screens · CPC title

• H04N23/90

  Arrangement of cameras or camera modules, e.g. multiple cameras in TV studios or sports stadiums · CPC title

• G03B37/04

  with cameras or projectors providing touching or overlapping fields of view · CPC title

• G01S13/931

  of land vehicles · CPC title

• G01S13/867

  Combination of radar systems with cameras · CPC title