Doorless fuel cap system for vehicle and control method thereof

Patent metadata

Field	Value
Publication number	US-12420629-B2
Application number	US-202217814179-A
Country	US
Kind code	B2
Filing date	Jul 21, 2022
Priority date	Aug 12, 2021
Publication date	Sep 23, 2025
Grant date	Sep 23, 2025

Abstract

An embodiment fuel cap system includes a filler neck connected to a fuel pipe, a fuel cap having a cylindrical shape and able to be coupled to the filler neck by rotation, a sliding rod extending from an upper surface of the fuel cap in a shaft direction at an inside of the fuel cap and rotatable together with the fuel cap, a plunger including an upper end slidably coupled to the sliding rod in the shaft direction and a lower end including a coupling rod, and an inner ring on the filler neck and including a catching groove having an interior circumference on which the coupling rod is selectively engaged, wherein a rotation of the fuel cap is prevented when the coupling rod is engaged on the catching groove and the rotation of the fuel cap is possible when the coupling rod is disengaged from the catching groove.

First claim

What is claimed is:

1. A fuel cap system comprising:
a filler neck connected to a fuel pipe;
a fuel cap having a cylindrical shape with an opened lower surface and configured to be coupled to the filler neck by rotation;
a controller configured to control opening or closing of the fuel cap by a signal input through a refueling button;
a speed sensor, wherein the controller is configured to determine whether a vehicle is in a stationary state based on a speed detected by the speed sensor;
a vehicle battery;
a wire coupling the vehicle battery with the fuel cap, the vehicle battery applying a current to the fuel cap through the wire according to the signal from the controller;
a sliding rod extending from an upper surface of the fuel cap in a shaft direction at an inside of the fuel cap and configured to rotate together with the fuel cap;
a plunger comprising an upper end slidably coupled to the sliding rod in the shaft direction and a lower end comprising a coupling rod;
an inner ring provided on the filler neck and comprising a catching groove having an interior circumference on which the coupling rod is configured to be selectively engaged; and
a solenoid configured to separate the coupling rod from the catching groove by applying a force to the plunger in response to application of the current inside the fuel cap, wherein a rotation of the fuel cap is prevented in a state in which the coupling rod is engaged on the catching groove and the rotation of the fuel cap is possible in a state in which the coupling rod is disengaged from the catching groove.

2. The fuel cap system of claim 1 , further comprising an internal guide disposed in the shaft direction of the fuel cap and configured to guide a movement of the plunger inside the fuel cap.

3. The fuel cap system of claim 1 , further comprising an elastic member disposed to surround an exterior circumference of the sliding rod, wherein the elastic member is configured to provide an elastic force for the coupling rod to be engaged on the catching groove.

4. The fuel cap system of claim 1 , wherein the fuel cap comprises:
a cap part having a hollow interior such that the solenoid may be press-fitted; and
a retainer screwed to the filler neck at a bottom of the fuel cap.

5. The fuel cap system of claim 4 , further comprising a stopper disposed inside the retainer and configured to control a range of movement of the plunger.

6. The fuel cap system of claim 1 , wherein
the speed sensor is configured to transmit the speed to the controller.

7. The fuel cap system of claim 1 , wherein the coupling rod comprises:
a coupling part coupled with the plunger; and
a catching part engaged on the catching groove.

8. The fuel cap system of claim 7 , wherein a gap is defined between the catching groove and the catching part.

9. The fuel cap system of claim 8 , wherein the interior circumference of the inner ring has a chamfered structure configured to allow the coupling rod to be easily seated in the catching groove and detached from the catching groove.

10. The fuel cap system of claim 1 , further comprising:
a protruded part disposed on an exterior circumference of the sliding rod and configured to enable teeth-engagement of the sliding rod and the plunger; and
a coupling groove disposed on an interior circumference of the plunger, wherein the protruded part is coupled to the coupling groove.

11. A vehicle comprising:
a fuel pipe disposed within a vehicle body;
a filler neck connected to the fuel pipe;
a fuel cap having a cylindrical shape with an opened lower surface and configured to be coupled to the filler neck by rotation;
a controller configured to control opening or closing of the fuel cap by a signal input through a refueling button;
a speed sensor, wherein the controller is configured to determine whether the vehicle is in a stationary state based on a speed detected by the speed sensor;
a vehicle battery;
a wire coupling the vehicle battery with the fuel cap, the vehicle battery able to apply a current to the fuel cap through the wire according to the signal from the controller;
a sliding rod extending from an upper surface of the fuel cap in a shaft direction at an inside of the fuel cap and configured to rotate together with the fuel cap;
a plunger comprising an upper end slidably coupled to the sliding rod in the shaft direction and a lower end comprising a coupling rod;
an inner ring provided on the filler neck and comprising a catching groove having an interior circumference on which the coupling rod is configured to be selectively engaged; and
a solenoid configured to separate the coupling rod from the catching groove by applying a force to the plunger in response to application of the current inside the fuel cap, wherein a rotation of the fuel cap is prevented in a state in which the coupling rod is engaged on the catching groove and the rotation of the fuel cap is possible in a state in which the coupling rod is disengaged from the catching groove.

12. The vehicle of claim 11 , further comprising:
an internal guide disposed in the shaft direction of the fuel cap and configured to guide a movement of the plunger inside the fuel cap; and
an elastic member disposed to surround an exterior circumference of the sliding rod, wherein the elastic member is configured to provide an elastic force for the coupling rod to be engaged on the catching groove.

13. The vehicle of claim 12 , wherein the fuel cap comprises:
a cap part having a hollow interior such that the solenoid may be press-fitted;
a retainer screwed to the filler neck at a bottom of the fuel cap; and
a stopper disposed inside the retainer and configured to control a range of the movement of the plunger.

14. The vehicle of claim 11 , wherein the coupling rod comprises:
a coupling part coupled with the plunger; and
a catching part caught on the catching groove;
wherein a gap is defined between the catching groove and the catching part; and
wherein the interior circumference of the inner ring has a chamfered structure configured to allow the coupling rod to be easily seated in the catching groove and detached from the catching groove.

15. The vehicle of claim 11 , further comprising:
a protruded part disposed on an exterior circumference of the sliding rod and configured to enable teeth-engagement of the sliding rod and the plunger; and
a coupling groove disposed on an interior circumference of the plunger, wherein the protruded part is coupled to the coupling groove.

16. A method of controlling the fuel cap system of claim 1 , the method comprising:
determining a vehicle is in a stationary state;
transmitting the signal input through the refueling button; and
applying the current from the vehicle battery to the solenoid inside the fuel cap.

17. The method of claim 16 , further comprising moving the plunger inside the fuel cap in the shaft direction by magnetic force generated by the solenoid in response to applying the current.

18. The method of claim 17 , further comprising:
moving the coupling rod connected to the plunger and coupled to the filler neck of the fuel pipe together with the plunger; and
separating the coupling rod from the catching groove of the inner ring provided on the filler neck.

19. The method of claim 18 , further comprising:
determining the stationary state of the vehicle is released; and
blocking the current applied to the solenoid.

20. The method of claim 19 , further comprising re-coupling the coupling rod with t

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Kim Chang Han
• Lim Jun Sik
• Choi Seung Hoon
• Kang Gil-Eon

Classifications

• B60K2015/0461

  comprising a filler pipe shutter, e.g. trap, door or flap for fuel inlet · CPC title

• B60K2015/0438

  using screw or bayonet · CPC title

• B60K2015/0416

  electrically actuated · CPC title

• B60Y2400/303

  Speed sensors · CPC title

• B60W2520/10

  Longitudinal speed · CPC title