Print zone encoder

Patent metadata

Field	Value
Publication number	US-12420570-B2
Application number	US-202217747771-A
Country	US
Kind code	B2
Filing date	May 18, 2022
Priority date	Jun 17, 2021
Publication date	Sep 23, 2025
Grant date	Sep 23, 2025

Abstract

In one example, a system to support print media through a print zone in a printer includes an endless support belt, a driver to circulate the support belt through the print zone, and an encoder unit under the print zone to measure movement of the support belt in the print zone.

First claim

The invention claimed is:

1. A system to support print media through a print zone in a printer, the system comprising:
an endless support belt;
a driver to circulate the support belt through the print zone, wherein the print zone is defined as an area in which ink is dispensed onto print media by a printing unit having a print head;
an encoder unit directly under the printhead in the print zone and engaging the endless support belt to convert linear movement of the support belt in the print zone to rotation of a rotary encoder; and
a controller operatively connected to the encoder unit, the controller programmed to control the driver and/or the printing unit based on movement measured by the encoder unit.

2. The support system of claim 1 , wherein the encoder unit comprises:
an encoder pulley, wherein
the rotary encoder is operatively connected to the encoder pulley; and
an endless encoder belt engaging the support belt in the print zone and wrapping the encoder pulley to turn the encoder pulley in response to the support belt moving in the print zone.

3. The support system of claim 2 , wherein:
the driver comprises a toothed drive pulley and a motor to turn the drive pulley;
the endless support belt comprises an endless toothed support belt wrapping the drive pulley;
the encoder pulley comprises a toothed encoder pulley; and
the endless encoder belt comprises an endless toothed encoder belt with teeth that engage teeth on the support belt and teeth on the encoder pulley.

4. The support system of claim 1 , wherein the controller programmed to control the driver and/or the printing unit based on movement measured by the encoder unit comprises the controller programmed to synchronize a printhead firing signal with movement of the support belt measured by the encoder unit.

5. The support system of claim 1 , wherein the controller programmed to control the driver and/or the printing unit based on movement measured by the encoder unit comprises the controller programmed to vary a speed of a driver motor based on movement of the support belt measured by the encoder unit.

6. The support system of claim 1 , wherein:
the endless support belt comprises multiple endless support belts;
the driver comprises multiple drivers each to circulate a corresponding one of the support belts through the print zone;
the encoder unit comprises multiple encoder units each located under the print zone to measure movement of a corresponding one of the support belts in the print zone; and
the controller is operatively connected to each of the encoder units and each of the drivers, the controller programmed to control each driver and/or the printing unit based on movement measured by the encoder units.

7. The support system of claim 1 , comprising a vacuum chamber and holes in the belt operatively connected to the vacuum chamber in the print zone.

8. A print zone encoder unit for a print media support belt, comprising:
an encoder pulley;
a rotary encoder operatively connected to the encoder pulley; and
an endless encoder belt configured to engage the support belt in the print zone and to engage and turn the encoder pulley in response to the support belt moving in the print zone.

9. The encoder unit of claim 8 , comprising:
a first guide pulley having a first axis of rotation; and
a second guide pulley having a second axis of rotation spaced from the first axis;
and wherein:
the encoder pulley has a third axis of rotation between the first axis and the second axis; and
the encoder belt wraps the first guide pulley, the encoder pulley, and the second guide pulley with a straight run of encoder belt between the first axis and the second axis.

10. The encoder unit of claim 9 , wherein:
the encoder pulley comprises a toothed encoder pulley;
the encoder belt comprises a toothed encoder belt with teeth to engage the support belt in the print zone and wrapping the encoder pulley to engage the teeth on the encoder pulley, to turn the encoder pulley in response to the support belt moving in the print zone.

11. A system to support print media through a print zone in a printer, the system comprising:
an endless support belt having holes therethrough;
a driver to circulate the support belt through the print zone, wherein the print zone is defined as an area in which ink is dispensed onto the print media by a printing unit having a print head;
an encoder unit directly under the printhead in the print zone and engaging the endless support belt to convert linear movement of the support belt in the print zone to rotation of a rotary encoder; and
a vacuum chamber operatively connected to at least some of the holes in the support belt in the print zone.

12. The system of claim 11 , comprising a controller operatively connected to the encoder unit and the driver, the controller programmed to control the driver and/or the printing unit based on movement measured by the encoder unit.

13. The system of claim 12 , wherein the controller programmed to control the driver and/or the printing unit based on movement measured by the encoder unit comprises the controller programmed to synchronize a printhead firing signal with movement of the support belt measured by the encoder unit.

14. The system of claim 12 , wherein the controller programmed to control the driver and/or the printing unit based on movement measured by the encoder unit comprises the controller programmed to vary a speed of a driver motor based on movement of the support belt measured by the encoder unit.

15. The system of claim 11 , wherein:
the endless support belt comprises multiple endless support belts;
the driver comprises multiple drivers each to circulate a corresponding one of the support belts through the print zone; and
the encoder unit comprises multiple encoder units each located under the print zone to measure movement of a corresponding one of the support belts in the print zone.

Assignees

• Hp Scitex Ltd

Inventors

• Veis Alex
• Birger Semion

Classifications

• B41J11/007 Primary

  Conveyor belts or like feeding devices · CPC title

• B41J11/0085

  Using suction for maintaining printing material flat (on rotatable drums B41J13/226) · CPC title

• B41J11/001

  Handling wide copy materials · CPC title

• B41J15/048

  Conveyor belts or like feeding devices (B41J11/007 takes precedence) · CPC title

• B41J11/42 Primary

  Controlling {printing material conveyance for accurate alignment of the printing material with the printhead; Print registering} · CPC title