Pulse energy manipulation of material properties

Patent metadata

Field	Value
Publication number	US-12419194-B2
Application number	US-202318144469-A
Country	US
Kind code	B2
Filing date	May 8, 2023
Priority date	Mar 17, 2017
Publication date	Sep 16, 2025
Grant date	Sep 16, 2025

Abstract

Material properties are manipulated using rapid pulse application of energy in combination with applied electric or magnetic fields. When sintering, annealing or crystallizing a target film, the pulse repetition cycle can be constrained to ensure material temperature rises above and falls below the Curie temperature before the next energy pulse. This process results in enhanced material properties as compared to traditional techniques having a single, slow temperature excursion and subsequent application of the applied external field.

First claim

What is claimed is:

1. A process for sintering, annealing or crystalizing a target film, comprising:
sintering, annealing or crystalizing the target film while the target film is disposed on a substrate by simultaneously (a) inducing temperature cycling throughout the thickness of the target film by applying a pulsed photonic energy comprising discrete pulses of 1.3 milliseconds or less duration to the target film and (b) reorienting dipoles in the target film by applying at least one of an electric field and a magnetic field to the target film, wherein the pulsed photonic energy is sufficient to increase the temperature of the target film above the Curie temperature of the material within the target film followed by cooling of the temperature of the target film to a temperature below the Curie temperature of the material within the target film between pulses of the pulsed photonic energy.

2. The process of claim 1 , wherein the electric field is applied to the target film and the target film comprises a ferroelectric material.

3. The process of claim 2 , wherein the dipoles are electric dipoles.

4. The process of claim 3 , wherein the sintered, annealed or crystalized target film has piezoelectric properties.

5. The process of claim 1 , wherein the magnetic field is applied to the target film and the target film comprises a magnetic material.

6. The process of claim 5 , wherein the dipoles are magnetic dipoles.

7. The process of claim 6 , wherein the sintered, annealed or crystalized target film has magnetic properties.

8. The process of claim 1 , wherein the pulsed photonic energy is sourced from a photonic flash lamp, laser illumination, radiation, or UV illumination.

9. The process of claim 1 , wherein the substrate is a low melting point substrate relative to a melting point of the target film.

10. The process of claim 1 , wherein the pulsed photonic energy has a pulse profile characterized by pulse power, pulse duration, time between pulses, and total number of pulses.

11. The process of claim 10 , wherein the pulse duration is in a range of from 0.13 milliseconds to 1.3 milliseconds.

12. The process of claim 10 , wherein the pulsed photonic energy comprises from 15 pulses to 46 pulses.

13. The process of claim 1 , wherein the target film has a thickness of 5 μm or less.

Assignees

• Borkholder David A
• Ouyang Jing
• Cormier Denis R
• Alfadhel Ahmed
• Rochester Institute Tech

Inventors

• Borkholder David A
• Ouyang Jing
• Cormier Denis R
• Alfadhel Ahmed

Classifications

• H10N30/8554 Primary

  Lead-zirconium titanate [PZT] based · CPC title

• H10N30/097

  by sintering · CPC title

• B05D3/207

  post-treatment by magnetic fields · CPC title

• C01G25/006

  Compounds containing zirconium, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• B05D3/14

  by electrical means · CPC title