System and method for selective activation and deactivation of electrical brushes used in a dynamoelectric machine for current density optimization

Patent metadata

Field	Value
Publication number	US-12418224-B2
Application number	US-202318493906-A
Country	US
Kind code	B2
Filing date	Oct 25, 2023
Priority date	Oct 25, 2023
Publication date	Sep 16, 2025
Grant date	Sep 16, 2025

Abstract

A system and method for selective activation and deactivation of electrical brushes used in a dynamoelectric machine for current density optimization is disclosed. The approach includes using an arrangement of switches electrically connected to the electrical brushes to selectively activate and deactivate the brushes during the operation of the dynamoelectric machine. This entails opening and closing selective ones of the switches for a predetermined time period to adjust the average current density of the electrical current passing through the electrical brushes to be within a predetermined current density range while the dynamoelectric machine is operating.

First claim

What is claimed is:

1. A system, comprising:
a collector ring placed on a rotating shaft of a dynamoelectric machine;
a plurality of electrical brushes maintained on a surface of the collector ring as the collector ring rotates with the rotating shaft, wherein the plurality of electrical brushes are configured to pass electrical current between an external source and the dynamoelectric machine via the collector ring; and
an arrangement of a plurality of switches electrically connected to the plurality of electrical brushes to selectively activate and deactivate the plurality of electrical brushes during the operation of the dynamoelectric machine, wherein selective ones of the plurality of switches are opened and closed for a predetermined time period to adjust the average current density of the electrical current passing through the electrical brushes to be within a predetermined current density range while the dynamoelectric machine is operating.

2. The system according to claim 1 , wherein the plurality of switches are configured to split the electrical current evenly between all of the plurality of electrical brushes.

3. The system according to claim 1 , wherein each of the plurality of switches is electrically connected to a different one of the plurality of electrical brushes.

4. The system according to claim 1 , wherein some of the plurality of switches are electrically connected to a different pair of brushes of the plurality of electrical brushes.

5. The system according to claim 1 , wherein some of the plurality of switches are electrically connected to a different group of brushes of the plurality of electrical brushes.

6. The system according to claim 1 , wherein the plurality of switches are configured to selectively activate and deactivate the plurality of electrical brushes while the dynamoelectric machine operates at low power.

7. The system according to claim 1 , wherein the plurality of switches are maintained in a closed position while the dynamoelectric machine operates at high power.

8. The system according to claim 1 , wherein the selective activation and deactivation of the plurality of electrical brushes by the plurality of switches is a function of an amount of the electrical current passing between the external source and the dynamoelectric machine, an optimal average current density requirement for the electrical brushes, and a number of the plurality of electrical brushes that are necessary to be active to handle the electrical current supplied by the external source.

9. The system according to claim 1 , further comprising an arrangement of a plurality of resistor devices operatively coupled with the arrangement of the plurality of switches and the plurality of electrical brushes, wherein the plurality of resistor devices are configured to remove variable resistance between the external source and the brushes, ensuring that each brush receives a specified current flow.

10. The system according to claim 9 , wherein each of the plurality of resistor devices is operatively coupled to a different one of the plurality of electrical brushes.

11. The system according to claim 9 , wherein the plurality of resistor devices comprise one or more of a fixed resistor and a variable resistor.

12. A dynamoelectric machine, comprising:
a rotatable shaft;
a rotor body mounted on the rotatable shaft, the rotor body having a plurality of field windings of coils secured thereabout;
at least one collector ring placed on an end of the rotatable shaft;
a plurality of electrical brushes maintained on a surface of the at least one collector ring as the at least one collector ring rotates with the rotatable shaft, wherein the plurality of electrical brushes are configured to pass electrical current between an external source and the field windings of coils secured to the rotor body via the at least one collector ring; and
an arrangement of a plurality of switches electrically connected to the plurality of electrical brushes to selectively activate and deactivate the plurality of electrical brushes during the rotation of the rotor body, wherein selective ones of the plurality of switches are opened and closed for a predetermined time period to adjust an average current density of the electrical current passing through the electrical brushes to be within a predetermined current density range while the rotor body is rotating.

13. The dynamoelectric machine according to claim 12 , wherein the plurality of switches are configured to split the electrical current evenly between all of the plurality of electrical brushes.

14. The dynamoelectric machine according to claim 12 , wherein each of the plurality of switches is electrically connected to a different one of the plurality of electrical brushes.

15. The dynamoelectric machine according to claim 12 , wherein some of the plurality of switches are electrically connected to a different pair of brushes of the plurality of electrical brushes.

16. The dynamoelectric machine according to claim 12 , wherein some of the plurality of switches are electrically connected to a different group of brushes of the plurality of electrical brushes.

17. The dynamoelectric machine according to claim 12 , wherein the plurality of switches are configured to selectively activate and deactivate the plurality of electrical brushes while operating at low power, and wherein the plurality of switches are maintained in a closed position while operating at high power.

18. The dynamoelectric machine according to claim 12 , further comprising an arrangement of a plurality of resistor devices operatively coupled with the arrangement of the plurality of switches and the plurality of electrical brushes, wherein the plurality of resistor devices are configured to remove variable resistance between the external source and the brushes, ensuring that each brush receives a specified current flow.

19. A method for optimizing current density to a plurality of electrical brushes maintained on a surface of a collector ring placed on a rotating shaft of a dynamoelectric machine that pass electrical current between an external source and the dynamoelectric machine, the method comprising:
arranging a plurality of switches in electrical connection with the plurality of electrical brushes; and
selectively activating and deactivating the plurality of electrical brushes during the operation of the dynamoelectric machine via the plurality of switches, wherein selective ones of the plurality of switches are opened and closed for a predetermined time period to adjust an average current density of the electrical current passing through the electrical brushes to be within a predetermined current density range while the dynamoelectric machine is operating.

20. The method of claim 19 , further comprising arranging a plurality of resistor devices for operative coupling with the plurality of switches and the plurality of electrical brushes, wherein the plurality of resistor devices are configured to remove variable resistance between the external source and the brushes, ensuring that each brush receives a specified current flow.

Assignees

• Ge Infrastructure Technology Llc

Inventors

• Quail Paul August
• Disanto Jason Salvatore
• Buskirk Eric Steven

Classifications

• Y10S388/928

  Which controls position of commutator brushes · CPC title

• H02K19/36

  Structural association of synchronous generators with auxiliary electric devices influencing the characteristic of the generator or controlling the generator, e.g. with impedances or switches · CPC title

• H02K13/10

  Arrangements of brushes or commutators specially adapted for improving commutation · CPC title

• H02K11/04

  for rectification · CPC title

• H02K11/27

  Devices for sensing current, or actuated thereby (overcurrent protection responsive to temperature of the machines or parts thereof, e.g. windings, H02K11/25) · CPC title