Cathode for all-solid-state battery for preventing short-circuiting between electrodes and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-12418042-B2
Application number	US-202017010295-A
Country	US
Kind code	B2
Filing date	Sep 2, 2020
Priority date	Sep 17, 2019
Publication date	Sep 16, 2025
Grant date	Sep 16, 2025

Abstract

A method of manufacturing a cathode for an all-solid-state battery includes: stacking a protective member on a cathode current collector, the protective member including a protective layer and a mask layer disposed on the protective layer and having a central portion which is an empty space; coating the protective member with a cathode material so that the central portion of the protective member is filled with the cathode material; and removing the mask layer to form a cathode coating layer.

First claim

What is claimed is:

1. A method of manufacturing a cathode for an all-solid-state battery, the method comprising:
stacking a protective member on a cathode current collector, the protective member including a protective layer and a mask layer disposed on the protective layer and having a central portion which is an empty space;
coating the protective member with a cathode material so that the central portion of the protective member is filled with the cathode material;
removing the mask layer to form a cathode coating layer; and
pressurizing the cathode coating layer,
punching the protective layer, the cathode coating layer, and the cathode current collector after removing the mask layer,
wherein an insulating layer is formed through the punching against the protective layer,
wherein the cathode coating layer has a thickness of 80 to 115 μm,
wherein an adhesive layer is interposed between the cathode current collector and the protective member,
wherein the adhesive layer includes any one selected from the group consisting of an ethylene vinyl acetate (EVA) copolymer, polyvinyl acetate (PVA), polyethylene (PE), amorphous polypropylene, a thermoplastic elastomer, polyamide, polyester, and combinations thereof,
wherein the insulating layer has a circular shape with an inner diameter Ø x and an outer diameter Ø y , and
wherein the inner diameter Ø x and the outer diameter Ø y of the insulating layer satisfy Expression 1 below:
1.1Ø x ≤Ø y ≤2.0Ø x .  [Expression 1]

2. The method of claim 1 , wherein the mask layer includes polyethylene naphthalate (PEN), and
wherein the protective layer includes polyethylene naphthalate (PEN).

3. The method of claim 1 , wherein the mask layer is disposed on an upper surface of the protective layer.

4. The method of claim 3 , wherein an adhesive is interposed between the protective layer and the mask layer.

5. The method of claim 1 , wherein the protective member is stacked on the cathode current collector by applying at least one of heat or pressure.

6. The method of claim 1 , wherein, in the removing the mask layer, the mask layer and the cathode material applied on the mask layer are removed, and the cathode material is maintained in a shape of being inserted into the central portion of the protective layer as the cathode coating layer.

7. The method of claim 1 , wherein a thickness of the cathode material is greater than or equal to a sum of a thickness of the protective layer and a thickness of the mask layer.

8. The method of claim 1 , wherein the punching the protective layer, the cathode coating layer, and the cathode current collector is performed at a predetermined interval apart from the central portion of the protective layer, and
wherein an upper surface and a lower surface of the punched protective layer have a circular shape.

9. The method of claim 1 , wherein pressurizing the cathode coating layer is performed after removing the mask layer.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Kim Yong Gu
• Kim Yun Sung
• Kim Ji Na
• Kim Sa Heum
• Min Hong Seok

Classifications

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/139 Primary

  Processes of manufacture · CPC title

• H01M4/366

  as layered products · CPC title

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• H01M10/058

  Construction or manufacture · CPC title