Plasticizer-inclusive polymeric-inorganic hybrid layer for a lithium anode in a lithium-sulfur battery

Patent metadata

Field	Value
Publication number	US-12418027-B2
Application number	US-202217672960-A
Country	US
Kind code	B2
Filing date	Feb 16, 2022
Priority date	Feb 16, 2021
Publication date	Sep 16, 2025
Grant date	Sep 16, 2025

Abstract

A lithium-sulfur battery including an anode structure, a cathode, a separator, and an electrolyte is provided. A protective layer may form within the anode structure responsive to operational discharge-charge cycling of the lithium-sulfur battery. The protective layer may include a polymeric backbone chain formed of interconnected carbon atoms collectively defining a segmental motion of the protective layer. Additional polymeric chains may be cross-linked to one another and at least some carbon atoms of the polymeric backbone chain. Each additional polymeric chain may be formed of interconnected monomer units. A plasticizer may be dispersed throughout the protective layer without covalently bonding to the polymeric backbone chain. The plasticizer may separate adjacent monomer units of at least some additional polymeric chains. Increasing separation of adjacent monomer units increases a cooperative segmental mobility of the additional polymeric chains and ionic conductivity of the protective layer.

First claim

What is claimed is:

1. A lithium-sulfur battery comprising:
a cathode;
an anode structure positioned opposite to the cathode, the anode structure comprising:
a single layer of solid lithium;
a solid-electrolyte interphase layer formed on the single layer of solid lithium; and
a protective layer formed on and at least partially disposed within the solid-electrolyte interphase layer responsive to operational discharge-charge cycling of the lithium-sulfur battery, the protective layer comprising:
a polymeric backbone chain formed of interconnected carbon atoms collectively defining a cooperative segmental mobility of the protective layer;
a plurality of additional polymeric chains cross-linked to one another and to at least some carbon atoms of the polymeric backbone chain; and
a plasticizer dispersed throughout the protective layer and configured to separate at least some of the plurality of additional polymeric chains and increase the cooperative segmental mobility of the protective layer;

a separator positioned between the anode structure and the cathode; and
an electrolyte dispersed throughout the cathode and in contact with the anode structure, wherein the protective layer is characterized by a glass transition temperature of between 60° C. and 81° C. and forms a cross-linked three-dimensional (3D) polymeric lattice characterized by chemical resistance to dissolution in the electrolyte.

2. The lithium-sulfur battery of claim 1 , wherein the protective layer is configured to melt at the glass transition temperature.

3. The lithium-sulfur battery of claim 1 , wherein an increase in the glass transition temperature is associated with a decrease in the cooperative segmental mobility of the protective layer.

4. The lithium-sulfur battery of claim 3 , wherein the decrease in the cooperative segmental mobility of the protective layer is associated with a decrease in a lithium ion (Li + ) conductivity associated with the protective layer.

5. The lithium-sulfur battery of claim 1 , wherein an increase in an amount of the plasticizer is associated with an increase in a lithium ion (Li + ) conductivity associated with the protective layer.

Assignees

• Lyten Inc

Inventors

• Li You
• Baucom Jesse
• Rogojina Elena
• Kc Chandra B
• Shan Jingning
• Gazda Jerzy
• Bugga Ratnakumar

Classifications

• H01M10/0525 Primary

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M2004/027

  Negative electrodes · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M4/62 Primary

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title