Power cable with multiple water barriers

Patent metadata

Field	Value
Publication number	US-12417863-B2
Application number	US-202318172211-A
Country	US
Kind code	B2
Filing date	Feb 21, 2023
Priority date	Feb 18, 2022
Publication date	Sep 16, 2025
Grant date	Sep 16, 2025

Abstract

A power cable comprising: a power core including: a conductor, an insulation system including an inner semiconducting layer arranged around the conductor, an insulation layer arranged around the inner semiconducting layer, and an outer semiconducting layer arranged around the insulation layer, a first metallic water blocking layer arranged concentrically with and around the outer semiconducting layer, a semiconducting polymer layer arranged concentrically with and around the first metallic water blocking layer, and a second metallic water blocking layer arranged concentrically with and around the semiconducting polymer layer; and an outer sheath arranged around the second metallic water blocking layer.

First claim

The invention claimed is:

1. A power cable comprising:
a power core including:
a conductor,
an insulation system comprising an inner semiconducting layer arranged around the conductor, an insulation layer arranged around the inner semiconducting layer, and an outer semiconducting layer arranged around the insulation layer,
a first metallic water blocking layer arranged concentrically with and around the outer semiconducting layer, the first metallic water blocking layer having a radial thickness of at most 0.5 mm,
a semiconducting polymer layer arranged concentrically with and around the first metallic water blocking layer, and
a second metallic water blocking layer arranged concentrically with and around the semiconducting polymer layer; and

an outer sheath arranged around the second metallic water blocking layer;
wherein the first metallic water blocking layer has a first seam extending axially along the power core, the first seam being formed by bonding of overlapping edges of the first metallic water blocking layer;
wherein the second metallic water blocking layer has a second seam extending axially along the power core, the second seam being formed by bonding of overlapping edges of the second metallic water blocking layer;
wherein the bonding of the overlapping edges of one of the first metallic water blocking layer or the second metallic water blocking layer is by an adhesive which is arranged as a string along an entire length of the one of the first metallic water blocking layer or the second metallic water blocking layer, and wherein the bonding of the overlapping edges of the other one of the first metallic water blocking layer or the second metallic water blocking layer is by a solder which is arranged as a string along an entire length of the other one of the first metallic water blocking layer or the second metallic water blocking layer;
wherein the first seam and the second seam are arranged between 90 and 270 degrees offset from each other in the circumferential direction of the power core.

2. The power cable as claimed in claim 1 , wherein the semiconducting polymer layer is an extruded layer.

3. The power cable as claimed in claim 2 , wherein the first metallic water blocking layer is or includes a first metal foil.

4. The power cable as claimed in claim 2 , wherein the second metallic water blocking layer is or includes a second metal foil.

5. The power cable as claimed in claim 1 , wherein the first metallic water blocking layer is or includes a first metal foil.

6. The power cable as claimed in claim 1 , wherein the second metallic water blocking layer is or includes a second metal foil.

7. The power cable as claimed in claim 1 , wherein the first seam and the second seam are arranged between 120 and 240 degrees offset from each other in the circumferential direction of the power core.

8. The power cable as claimed in claim 1 , wherein the first seam and the second seam are arranged between 160 and 200 degrees offset from each other in the circumferential direction of the power core.

9. The power cable as claimed in claim 1 , wherein the semiconducting polymer layer adheres to the first metallic water blocking layer.

10. The power cable as claimed in claim 1 , wherein the semiconducting polymer layer adheres to the second metallic water blocking layer.

11. The power cable as claimed in claim 1 , wherein the first metallic water blocking layer includes aluminium, copper, or stainless steel.

12. The power cable as claimed in claim 1 , wherein the second metallic water blocking layer includes aluminium, copper, or stainless steel.

13. The power cable as claimed in claim 1 , wherein the power core is a first power core, and the power cable includes a second power core and a third power core, each of the second power core and the third power core comprising:
a conductor,
an insulation system comprising an inner semiconducting layer arranged around the conductor, an insulation layer arranged around the inner semiconducting layer, and an outer semiconducting layer arranged around the insulation layer,
a first metallic water blocking layer arranged concentrically with and around the outer semiconducting layer,
a semiconducting polymer layer arranged concentrically with and around the first metallic water blocking layer, and
a second metallic water blocking layer arranged concentrically with and around the semiconducting polymer layer,
wherein the outer sheath is arranged around the first power core, the second power core, and the third power core.

14. The power cable as claimed in claim 1 , wherein the power cable is a submarine power cable.

15. The power cable as claimed in claim 1 , wherein the first metallic water blocking layer has a laminated structure.

16. The power cable as claimed in claim 15 , wherein the laminated structure of the first metallic water blocking layer comprises a substrate layer and a first metal foil arranged on the substrate layer.

17. The power cable as claimed in claim 16 , wherein the substrate layer comprises a polymeric material.

18. The power cable as claimed in claim 1 , further comprising an adhesive layer arranged between the semiconducting polymer layer and the second metallic water blocking layer, thereby bonding the second metallic water blocking layer to the semiconducting polymer layer.

19. The power cable as claimed in claim 1 , wherein the semiconducting polymer layer is disposed on the first metallic water blocking layer as an extrusion which melts the adhesive or solder.

20. The power cable as claimed in claim 1 , wherein the second metallic water blocking layer has a radial thickness of at most 0.5 mm.

Assignees

• Nkt Hv Cables Ab

Inventors

• Långström Sonny
• Johansson Tommy
• Jäderberg Johan
• Sandell Håkan
• Dahl Ryde Christoffer

Classifications

• H01B13/14

  by extrusion {(extrusion in general B29C48/00)} · CPC title

• H01B9/00

  Power cables · CPC title

• H01B7/14 Primary

  Submarine cables · CPC title

• H01B3/30

  plastics; resins; waxes · CPC title

• Y02A30/14

  Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables · CPC title