Systems and methods for engine start

Patent metadata

Field	Value
Publication number	US-12416272-B2
Application number	US-202217944677-A
Country	US
Kind code	B2
Filing date	Sep 14, 2022
Priority date	Sep 16, 2021
Publication date	Sep 16, 2025
Grant date	Sep 16, 2025

Abstract

Systems and methods for starting and restarting an engine of a vehicle are disclosed. Power systems for an engine are disclosed.

First claim

What is claimed is:

1. A method for controlling different starting modes of an internal combustion engine of a vehicle, the method comprising:
(a) determining, by a controller, a power level of a power source of the vehicle;
(b) determining, by the controller, that the power level of the power source is above a first predetermined threshold, and when the controller determines that the power level is above the first predetermined threshold, the controller also determining that the power level is above a second predetermined threshold and determining that an engine friction coefficient is above a start friction threshold, wherein the engine friction coefficient is determined by the controller based on a determined maximum revolutions per minute of a crankshaft of the internal combustion engine and a determined amount of torque provided to the crankshaft;
(c) determining, by the controller, that a pull-assist starting mode for the internal combustion engine is available in response to the power level of the power source being below above the first predetermined threshold and above the second predetermined threshold and the engine friction coefficient being above the start friction threshold;
(d) transmitting a notification to a user indicating an available starting mode, the available starting mode being the pull-assist starting mode;
(e) receiving a user request to start the internal combustion engine subsequent to determining the power level of the power source and transmitting the notification to the user indicating the available starting mode is the pull-assist starting mode, wherein the user request is received via a user input sensor of the vehicle; and
(f) applying an assist torque to the internal combustion engine in response to receiving the user request,
wherein steps (a)-(f) are performed sequentially.

2. The method of claim 1 , wherein the user input sensor of the vehicle is selected from the group consisting of a button, a pull recoil handle sensor, a pull force sensor, and/or a recoil rotation sensor.

3. The method of claim 1 , wherein the pull-assist starting mode supports electric start with manual pull assist.

4. The method of claim 1 , wherein in the pull-assist starting mode, when a rope of a recoil starter is pulled by the user, current is driven into a stator to apply cranking assist torque to the crankshaft to turn the internal combustion engine.

5. The method of claim 4 , wherein the current is provided by a battery system.

6. The method of claim 5 , wherein the battery system includes a battery and a DC/DC converter.

7. The method of claim 6 , wherein the battery system further includes a capacitor system.

8. The method of claim 1 , wherein the notification is displayed on a display screen of the vehicle.

9. The method of claim 1 , wherein the notification is a text notification and/or a light indicator with a blinking pattern and/or a color that corresponds to the available starting mode.

10. The method of claim 1 , wherein the user input sensor is positioned separate from a pull recoil starter.

11. A system on a vehicle that controls different starting modes of an internal combustion engine of the vehicle, the system comprising:
(a) a controller that is configured to determine a power level of a power source of the vehicle;
(b) the controller is configured to determine whether the power level of the power source is above or below a first predetermined threshold;
(i) if the controller determines that the power level is below the first predetermined threshold, the controller is configured to determine whether the power level is above a second predetermined threshold, and
(ii) if the controller determines that the power level is above the first predetermined threshold, the controller is configured to determine whether the power level is above the second predetermined threshold and also determine whether an engine friction coefficient is above a start friction threshold, wherein the engine friction coefficient is determined by the controller based on a determined maximum revolutions per minute of a crankshaft of the internal combustion engine and a determined amount of torque provided to the crankshaft;

(c) the controller is configured to determine that a pull-assist starting mode for the internal combustion engine is available in response to the power level of the power source being below the first predetermined threshold and above the second predetermined threshold;
(d) the controller is configured to determine that the pull-assist starting mode for the internal combustion engine is available in response to the power level of the power source being above the first predetermined threshold and above the second predetermined threshold and the engine friction coefficient being above the start friction threshold;
(e) the controller is configured to transmit a notification to a user indicating that the pull-assist starting mode is available;
(f) the controller is configured to receive a user request to start the internal combustion engine subsequent to determining the power level of the power source and transmitting the notification to the user indicating that the pull-assist starting mode is available, wherein the user request is received via a user input sensor of the vehicle; and
(g) the controller is configured to apply an assist torque to the internal combustion engine in response to receiving the user request.

12. A vehicle comprising:
an internal combustion engine having a crankshaft;
a power source that provides power for the vehicle;
a user input sensor; and
a controller controlling operation of the vehicle, wherein the controller is:
(a) configured to determine a power level of the power source of the vehicle;
(b) configured to determine whether the power level of the power source is above or below a first predetermined threshold;
(i) if the controller determines that the power level is below the first predetermined threshold, the controller is configured to determine whether the power level is above a second predetermined threshold, and
(ii) if the controller determines that the power level is above the first predetermined threshold, the controller is configured to determine whether the power level is above the second predetermined threshold and also determine whether an engine friction coefficient is above a start friction threshold, wherein the engine friction coefficient is determined by the controller based on a determined maximum revolutions per minute of the crankshaft of the internal combustion engine and a determined amount of torque provided to the crankshaft;

(c) the controller is configured to determine that a pull-assist starting mode for the internal combustion engine is available in response to the power level of the power source being below the first predetermined threshold and above the second predetermined threshold;
(d) the controller is configured to determine that the pull-assist starting mode for the internal combustion engine is available in response to the power level of the power source being above the first predetermined threshold and above the second predetermined threshold and the engine friction coefficient being above the start friction threshold;
(e) the controller is configured to transmit a notification to a user indicating that the pull-assist starting mode is available;
(f) the controller is configured to receive a user request to start the internal combustion engine subsequent to determining the power level of the power source and transmitting the notification to the user indicating that the pull-assist starting mode is available, wherein the user request is received via the user input sensor

Assignees

• Polaris Inc

Inventors

• Crain Stephen G
• Rhodes Trevor F
• Kelay Yassin M
• Buehler David F
• Hoffet Markus
• Buchwitz James H
• Hartung Nicholas A M
• Jaeger Ricky G
• Danielson Ronnie R
• Blake Dallas J
• Kohler Beat R
• Gasdia Philippe
• Tharaldson Joseph D
• Hebbard Garrett J
• Bilek Andreas H
• Zimney Derek

Classifications

• F02N3/00 Primary

  Other muscle-operated starting apparatus (with intermediate power storage F02N5/00 - F02N15/00) · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/44

  Methods for charging or discharging (circuits for charging H02J7/00) · CPC title

• H01M10/4264

  with capacitors · CPC title

• F02P9/002

  Control of spark intensity, intensifying, lengthening, suppression (by means of current control in the storage devices F02P3/05, F02P3/09, during starting F02P15/12) · CPC title