Dispersion resin composition

Patent metadata

Field	Value
Publication number	US-12415916-B2
Application number	US-202017598484-A
Country	US
Kind code	B2
Filing date	Mar 10, 2020
Priority date	Mar 29, 2019
Publication date	Sep 16, 2025
Grant date	Sep 16, 2025

Abstract

An object is to provide a dispersion resin composition which can maintain dispersion stability even if the added amount of an emulsifier is reduced. Provided is a dispersion resin composition including, at least: a modified polyolefin resin in which a modification component containing an α,β-unsaturated carboxylic acid derivative with a ring structure has been introduced to a polyolefin resin; and an aqueous dispersion medium, wherein the modified polyolefin resin has a degree of ring opening, represented by the equation (1), of 70 or more:

degree of ring opening=modification degree K ×rate of ring opening R   (1)
(in the equation (1), the modification degree K represents a containing rate (% by weight) of the α,β-unsaturated carboxylic acid derivative relative to the polyolefin resin, and the rate of ring opening R represents a rate of ring opening (%) of the ring structure in the α,β-unsaturated carboxylic acid derivative).

First claim

The invention claimed is:

1. A dispersion resin composition, consisting of:
a modified polyolefin resin in which a modification component comprising an α,β-unsaturated carboxylic acid derivative with a ring structure is introduced to a polyolefin resin;
an aqueous dispersion medium; and
optionally, an emulsifier, a neutralizer, an organic solvent, a curing agent or an adhesive component,
wherein
if present, an amount of the emulsifier is less than 10% by weight of the composition,
the modified polyolefin resin is not linked to a polyether resin,
an average particle diameter of the modified polyolefin resin in the dispersion resin composition is 50 nm or more and 210 nm or less, and
the modified polyolefin resin has a degree of ring opening, of equation (1), of 70 or more:
degree of ring opening=modification degree K ×rate of ring opening R,   (1):

wherein the modification degree K represents a containing rate (% by weight) of the α,β-unsaturated carboxylic acid derivative relative to the polyolefin resin, and the rate of ring opening R represents a rate of ring opening (%) of the ring structure in the α,β-unsaturated carboxylic acid derivative.

2. The dispersion resin composition according to claim 1 , comprising the emulsifier wherein the amount of the emulsifier is less than 5% by weight.

3. The dispersion resin composition according to claim 1 , wherein the rate of ring opening R is 60% or more.

4. The dispersion resin composition according to claim 1 , wherein a melting point of the modified polyolefin resin is 50° C. or higher.

5. The dispersion resin composition according to claim 1 , wherein a weight-average molecular weight of the modified polyolefin resin is 10,000 or more.

6. The dispersion resin composition according to claim 1 , wherein the polyolefin resin comprises at least one selected from the group consisting of an ethylene-propylene copolymer, a propylene-1-butene copolymer, and an ethylene-propylene-1-butene copolymer.

7. The dispersion resin composition according to claim 1 , wherein the composition includes an organic solvent and the organic solvent is selected from the group consisting of an aromatic solvent, an ester solvent, a ketone solvent, an aliphatic hydrocarbon solvent and an alicyclic hydrocarbon solvent.

8. The dispersion resin composition according to claim 1 , wherein the composition includes a curing agent and the curing agent is selected from the group consisting of a polyisocyanate compound, an epoxy compound, a polyamine compound, a polyol compound and a crosslinking agent,
wherein a functional group of the curing agent is blocked with a protective group.

9. The dispersion resin composition according to claim 1 , wherein the composition includes an adhesive component and the adhesive component is selected from the group consisting of a polyester-based adhesive agent, a polyurethane-based adhesive agent and an acryl-based adhesive agent.

Assignees

• Jujo Paper Co Ltd

Inventors

• Sekiguchi Shunji
• Doi Ryuji
• Sakakibara Fumiyasu
• Yoshimoto Takao
• Koike Ryo

Classifications

• C08L2201/50

  Aqueous dispersion, e.g. containing polymers with a glass transition temperature (Tg) above 20°C · CPC title

• C08F255/02

  on to polymers of olefins having two or three carbon atoms · CPC title

• C08L51/06

  grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond · CPC title

• C08L23/16

  Ethylene-propylene or ethylene-propylene-diene copolymers · CPC title

• C08L23/14

  Copolymers of propene (C08L23/16 takes precedence) · CPC title