Printing stencil for producing a structure of an electronic component, in particular of a photovoltaic solar cell, and method for producing a printing stencil of this type

Patent metadata

Field	Value
Publication number	US-12415348-B2
Application number	US-202118023424-A
Country	US
Kind code	B2
Filing date	Jul 30, 2021
Priority date	Aug 25, 2020
Publication date	Sep 16, 2025
Grant date	Sep 16, 2025

Abstract

A printing form for producing a structure of an electronic component, in particular a photovoltaic solar cell, having a screen frame and a screen, which is in the form of a sheet-like textile and has a multiplicity of elongate screen elements. The screen is arranged in the screen frame and the screen has at least one printing region which a printing paste can permeate and at least one barrier region which the printing paste cannot permeate. The elongate screen elements are made from glass fiber, carbon fiber and/or carbon nanotubes.

First claim

The invention claimed is:

1. A printing form for producing a structure of an electronic component, the printing form comprising:
a screen frame and a screen formed as a textile sheet and having a multiplicity of elongate screen elements, the screen is arranged in the screen frame and the screen has at least one printing region which is permeable for a printing paste and at least one barrier region which is impermeable to the printing paste,
wherein the elongate screen elements are made from carbon nanotubes with a diameter ranging between 50 nm and 2 μm, and
wherein the textile sheet is arranged in the screen frame with a tensile stress ranging between 6,001 Megapascals and 63,000 Megapascals.

2. The printing form as claimed in claim 1 , wherein a diameter of the screen elements is smaller than 10 μm.

3. The printing form as claimed in claim 1 , wherein the screen frame has a joining region configured to materially bond the textile sheet under tension in an edge region at least partially to the screen frame.

4. The printing form as claimed in claim 1 , wherein the at least one printing region at least partially comprises an elongate channel opening with a longitudinal axis and a channel width (w), and the channel width (w) is smaller than 40 μm.

5. The printing form as claimed in claim 4 , wherein at least one of the screen elements is arranged at an angle in relation to a longitudinal axis of the elongate channel opening that is not equal to 0°.

6. The printing form as claimed in claim 1 , wherein, in the at least one printing region, an area ratio SUI resulting from a ratio of a free surface area in the printing region to a surface area covered by the elongate screen elements in the at least one printing region is greater than 0.5.

7. The printing form as claimed in claim 1 , wherein the elongate screen elements are arranged parallel or perpendicularly to one another in pairs.

8. A method for applying a printing paste to a surface of an electronic component using a printing form, the method comprising: providing the printing form according to claim 1 ; and applying a printing paste to a substrate of the electronic component through the printing form by a doctor blade.

9. A method for producing a printing form with a screen frame and a screen having a multiplicity of elongate screen elements and at least one printing region which is permeable to printing paste and one barrier region which is impermeable to printing paste, the method comprising:
forming the elongate screen elements from carbon nanotubes that have a diameter ranging from 50 nm to 2 μm and are joined in a bonding step to form a pliant textile sheet,
arranging the textile sheet with an edge region thereof on the screen frame and connecting the textile sheet to the screen frame in a tensioning step, and
arranging the textile sheet in the screen frame with a tensile stress ranging between 6,001 Megapascals and 63,000 Megapascals.

10. The method as claimed in claim 9 , further comprising, in a coating step, arranging a barrier layer which is impermeable to the printing paste on the screen and, in a structuring step, making an elongate channel opening in the barrier layer in order to form the at least one printing region which the printing paste can permeate.

11. The method as claimed in claim 10 , wherein the channel opening has a channel width and the channel width is smaller than 40 μm.

12. The method as claimed in claim 9 , further comprising in a separating step, processing a stencil blank using a laser to form a printing stencil, wherein the elongate channel opening is made in the stencil blank, and in a mounting step, arranging the printing stencil in the at least one printing region of the screen.

Assignees

• Fraunhofer Ges Forschung

Inventors

• Tepner Sebastian
• Singler Marius
• Lorenz Andreas
• Ney Linda
• Linse Michael
• Clement Florian

Classifications

• H10F71/137

  Batch treatment of the devices · CPC title

• B41P2215/50

  Screen printing machines for particular purposes · CPC title

• B41F19/008

  with means for stamping or cutting out · CPC title

• B41F19/005

  with means for applying metallic, conductive or chargeable material · CPC title

• H10F77/211

  for photovoltaic cells · CPC title