Motor disconnection detection while the motor is switched on

Patent metadata

Field	Value
Publication number	US-12413065-B2
Application number	US-202318340963-A
Country	US
Kind code	B2
Filing date	Jun 26, 2023
Priority date	Jun 26, 2023
Publication date	Sep 9, 2025
Grant date	Sep 9, 2025

Abstract

A system for detecting motor disconnections while a motor is switched on comprises a motor, a motor drive circuit, and a processor. The processor determines whether a set of disconnection conditions is met for more than a threshold time. In this process, the processor determines that a pulse signal that leads to power the motor is enabled, that a speed associated with the motor is more than a threshold speed, a drive voltage output associated with the motor drive circuit is more than a threshold voltage, a current applied to the motor is less than a threshold current, and that the speed associated with the motor is zero. The processor determines that at least one terminal of the motor is disconnected from the motor drive circuit in response to determining that the set of disconnection conditions is met for more than the threshold time.

First claim

The invention claimed is:

1. A system for detecting motor disconnection while a motor is switched on, comprising:
a motor configured to operate a motor-driven component, wherein the motor is associated with a motor drive circuit that supplies power to the motor; and
a processor communicatively coupled to the motor drive circuit, and configured to:
determine whether a set of disconnection conditions is met for more than a threshold time, comprising:
determine that a pulse signal that leads to powering the motor is enabled;
determine that a modeled speed associated with the motor is more than a threshold speed, wherein the modeled speed determined is from a circuit model that represents the motor;
determine that a drive voltage output associated with the motor drive circuit is more than a threshold voltage;
determine that a current applied to the motor is less than a threshold current; and
determine that a speed associated with the motor is zero; and

in response to determining that the set of disconnection conditions is met for more than the threshold time, determine that at least one terminal of the motor is disconnected from the motor drive circuit.

2. The system of claim 1 , wherein:
the processor is further communicatively coupled to a memory configured to store a motor disconnection time counter that is set to zero, wherein the motor disconnection time counter is started when the processor initiates determining whether the set of disconnection conditions is met; and
determining that at least one of terminals of the motor is disconnected from the motor drive circuit is further in response to determining that the motor disconnection time counter indicates that the threshold time is reached.

3. The system of claim 2 , wherein the processor is further configured to:
in response to determining that the any one or more of the set of disconnection conditions is not met, determine whether the motor disconnection time counter is more than zero seconds; and
in response to determining that the motor disconnection time counter is more than zero seconds, decrease the motor disconnection time counter by a unit time.

4. The system of claim 2 , wherein the processor is further configured to, in response to determining that the set of disconnection conditions is met and the motor disconnection time counter has not reached the threshold time, increase the motor disconnection time counter by a unit time.

5. The system of claim 2 , wherein the processor is further configured to, in response to determining that the set of disconnection conditions is met for more than the threshold time, reset the motor disconnection time counter to zero.

6. The system of claim 1 , wherein the set of disconnection conditions comprises:
the pulse signal that leads to powering the motor is enabled;
the modeled speed associated with the motor is more than the threshold speed;
the drive voltage output associated with the motor drive circuit is more than the threshold voltage;
the current at the motor is less than the threshold current; and
the speed associated with the motor is zero.

7. The system of claim 1 , wherein:
the processor is further configured to determine an impedance associated with the motor by dividing the drive voltage output by the current; and
determining that at least one of terminals of the motor is disconnected from the motor drive circuit is further in response to determining that the impedance is more than a threshold impedance.

8. A method for detecting motor disconnection while a motor is switched on, comprising:
determining whether a set of disconnection conditions is met for more than a threshold time, comprising:
determining that a pulse signal that leads to powering the motor is enabled, wherein the motor is associated with a motor drive circuit that supplies power to the motor;
determining that a modeled speed associated with the motor is more than a threshold speed, wherein the modeled speed is determined from a circuit model that represents the motor;
determining that a drive voltage output associated with the motor drive circuit is more than a threshold voltage;
determining that a current applied to the motor is less than a threshold current; and
determining that a speed associated with the motor is zero; and

in response to determining that the set of disconnection conditions is met for more than the threshold time, determining that at least one terminal of the motor is disconnected from the motor drive circuit.

9. The method of claim 8 , wherein:
the method further comprises storing a motor disconnection time counter that is set to zero, wherein the motor disconnection time counter is started when evaluating the set of disconnection conditions is initiated; and
determining that at least one of terminals of the motor is disconnected from the motor drive circuit is further in response to determining that the motor disconnection time counter indicates that the threshold time is reached.

10. The method of claim 9 , further comprising:
in response to determining that the any one or more of the set of disconnection conditions is not met, determining whether the motor disconnection time counter is more than zero seconds; and
in response to determining that the motor disconnection time counter is more than zero seconds, decreasing the motor disconnection time counter by a unit time.

11. The method of claim 9 , further comprising, in response to determining that the set of disconnection conditions is met and the motor disconnection time counter has not reached the threshold time, increasing the motor disconnection time counter by a unit time.

12. The method of claim 9 , further comprising, in response to determining that the set of disconnection conditions is met for more than the threshold time, resetting the motor disconnection time counter to zero.

13. The method of claim 8 , wherein the set of disconnection conditions comprises:
the pulse signal that leads to powering the motor is enabled;
the modeled speed associated with the motor is more than the threshold speed;
the drive voltage output associated with the motor drive circuit is more than the threshold voltage;
the current at the motor is less than the threshold current; and
the speed associated with the motor is zero.

14. The method of claim 8 , wherein:
to the method further comprises determining an impedance associated with the motor by dividing the drive voltage output by the current; and
determining that at least one of terminals of the motor is disconnected from the motor drive circuit is further in response to determining that the impedance is more than a threshold impedance.

15. A non-transitory computer-readable medium storing instructions that when executed by a processor, cause the processor to:
determine whether a set of disconnection conditions is met for more than a threshold time, comprising:
determine that a pulse signal that leads to powering a motor is enabled, wherein the motor is associated with a motor drive circuit that supplies power to the motor;
determine that a modeled speed associated with the motor is more than a threshold speed, wherein the modeled speed is determined from a circuit model that represents the motor;
determine that a drive voltage output associated with the motor drive circuit is more than a threshold voltage;
determine that a current applied to the motor is less than a threshold current; and
determine that a speed associated with the motor is zero; and

in response to determining that the set of disconnection conditions is met for more than the threshold time,

Assignees

• Lennox Ind Inc

Inventors

• Subramaniam Palanivel
• Yang Yan

Classifications

• G01R19/16571 Primary

  comparing AC or DC current with one threshold, e.g. load current, over-current, surge current or fault current (G01R19/16514, G01R19/16519, G01R19/16528, G01R19/16533, G01R19/1659 take precedence; measuring currents by using elements sensitive to the magnetic field generated G01R15/14; measuring earth resistance G01R27/18; testing for leakage or short circuits in electrical apparatus G01R31/52) · CPC title

• H02P29/0241

  the fault being an overvoltage · CPC title

• G01R31/34

  Testing dynamo-electric machines · CPC title

• H02H5/10

  responsive to mechanical injury, e.g. rupture of line, breakage of earth connection · CPC title

• H02H7/08

  for dynamo-electric motors · CPC title