Propulsor blade imaging assembly method for an aircraft propulsion system

Patent metadata

Field	Value
Publication number	US-12410727-B2
Application number	US-202418951129-A
Country	US
Kind code	B2
Filing date	Nov 18, 2024
Priority date	Apr 18, 2023
Publication date	Sep 9, 2025
Grant date	Sep 9, 2025

Abstract

An assembly for an aircraft propulsion system includes a propulsor and an imaging assembly. The propulsor includes a propulsor disk, a plurality of propulsor blades, and a nose cone. The plurality of propulsor blades are circumferentially distributed about the propulsor disk. Each propulsor blade of the plurality of propulsor blades extends radially between and to a root end and a tip end. The root end is disposed at the propulsor disk. The propulsor disk and the plurality of propulsor blades are configured to rotate about the rotational axis. The nose cone is disposed axially adjacent the propulsor disk. The imaging assembly includes an imaging device disposed on the nose cone. The imaging device includes a camera. The camera is configured to capture image data of each propulsor blade of the plurality of propulsor blades as the plurality of propulsor blades rotate about the rotational axis.

First claim

The invention claimed is:

1. A method for inspection of a plurality of propulsor blades for an aircraft propulsion system, the method comprising:
rotating the plurality of propulsor blades about a rotational axis at a first rotation speed;
shutting down the aircraft propulsion system;
capturing image data for each propulsor blade of the plurality of propulsor blades for the shutdown aircraft propulsion system subsequent to a rotation speed of the plurality of propulsor blades decreasing to or below a second rotation speed which is less than the first rotation speed and greater than zero (0) RPM;
identifying a presence or an absence of damage for each propulsor blade of the plurality of propulsor blades using the captured image data; and
wherein capturing the image data for each propulsor blade of the plurality of propulsor blades includes capturing the image data for each propulsor blade of the plurality of propulsor blades with a camera disposed at a propulsor nose cone axially adjacent the plurality of propulsor blades, the propulsor nose cone rotationally fixed relative to the rotational axis.

2. The method of claim 1 , wherein shutting down the aircraft propulsion system is performed with the aircraft propulsion system in a grounded condition.

3. The method of claim 1 , wherein capturing the image data for each propulsor blade of the plurality of propulsor blades includes capturing the image data for a portion of a radial span of each propulsor blade of the plurality of propulsor blades.

4. The method of claim 3 , wherein each propulsor blade extends radially between and to a root end and a tip end, and the portion is at the root end.

5. The method of claim 1 , wherein each propulsor blade extends radially between and to a root end and a tip end, and capturing the image data for each propulsor blade of the plurality of propulsor blades includes capturing the image data for each propulsor blade of the plurality ofpropulsor blades with a plurality of cameras by capturing the image data with each cameras of the plurality of cameras for a different portion of a radial span of each propulsor blade of the plurality of propulsor blades relative to each other camera of the plurality of cameras.

6. The method of claim 1 , wherein capturing the image data for each propulsor blade of the plurality of propulsor blades includes capturing the image data for each propulsor blade of the plurality of propulsor blades as the rotation speed decreases and while the rotation speed is greater than zero (0) RPM.

7. A method for inspection of a plurality of propulsor blades for an aircraft propulsion system, the method comprising:
rotating the plurality of propulsor blades about a rotational axis at a rotation speed;
identifying the rotation speed decreasing below a rotation speed threshold, the rotation speed threshold greater than zero (0) RPM;
capturing image data for each propulsor blade of the plurality of propulsor blades in response to identification of the rotation speed decreasing below the rotation speed threshold;
identifying a presence or an absence of damage for each propulsor blade of the plurality of propulsor blades using the captured image data;
wherein capturing the image data for each propulsor blade of the plurality of propulsor blades includes capturing the image data for each propulsor blade of the plurality of propulsor blades with a camera disposed at a propulsor nose cone axially adjacent the plurality of propulsor blades; and
wherein the propulsor nose cone is rotationally fixed relative to the rotational axis.

8. The method of claim 7 , wherein capturing the image data for each propulsor blade of the plurality of propulsor blades includes capturing the image data for a portion of a radial span of each propulsor blade of the plurality of propulsor blades.

9. The method of claim 8 , wherein each propulsor blade extends radially between and to a root end and a tip end, and the portion is at the root end.

10. A method for inspection of a plurality of propulsor blades for an aircraft propulsion system, the method comprising:
rotating the plurality of propulsor blades about a rotational axis at a rotation speed;
shutting down the aircraft propulsion system;
identifying, at a controller subsequent to shutting down the aircraft propulsion system, the rotation speed decreasing below a rotation speed threshold;
controlling at least one camera, at the controller in response to identifying the rotation speed decreasing below the rotation speed threshold, to capture image data for each propulsor blade of the plurality of propulsor blades
wherein the at least one camera is disposed at a propulsor nose cone axially adjacent the plurality of propulsor blades; and
wherein the propulsor nose cone is rotationally fixed relative to the rotational axis.

11. The method of claim 10 , further comprising identifying, at the controller, a presence or an absence of damage for each propulsor blade of the plurality of propulsor blades using the captured image data.

12. The method of claim 10 , wherein identifying the presence or the absence of damage for each propulsor blade of the plurality of propulsor blades includes identifying, at the controller, a damage probability that each propulsor blade of the plurality of propulsor blades includes damage using the captured image data, the presence of damage for each propulsor blade of the plurality of propulsor blades identified where the probability is greater than a damage probability threshold.

13. The method of claim 10 , further comprising transmitting the image data from the controller to an offboard system.

14. The method of claim 10 , further comprising transmitting an indication of the presence or the absence of damage for each propulsor blade of the plurality of propulsor blades to an offboard system.

15. The method of claim 10 , wherein shutting down the aircraft propulsion system is performed with the aircraft propulsion system in a grounded condition.

Assignees

• Rtx Corp

Inventors

• Goyette Scott
• Hagen Gregory S
• Chaudhry Zaffir A
• Attridge Paul
• Shaw Janet
• Lincoln David L
• King Jeffrey P

Classifications

• H04N7/188

  Capturing isolated or intermittent images triggered by the occurrence of a predetermined event, e.g. an object reaching a predetermined position (signal generation from motion picture films H04N5/253) · CPC title

• F05D2260/83

  Testing, e.g. methods, components or tools therefor · CPC title

• H04N23/90

  Arrangement of cameras or camera modules, e.g. multiple cameras in TV studios or sports stadiums · CPC title

• B64C11/14

  Spinners · CPC title

• F02C7/04

  Air intakes for gas-turbine plants or jet-propulsion plants · CPC title