Barrier film, wavelength conversion sheet, and wavelength conversion sheet production method

Patent metadata

Field	Value
Publication number	US-12410291-B2
Application number	US-201917264104-A
Country	US
Kind code	B2
Filing date	Jun 3, 2019
Priority date	Jul 30, 2018
Publication date	Sep 9, 2025
Grant date	Sep 9, 2025

Abstract

Provided is a barrier film including a gas barrier film and a primer layer disposed on one outermost surface of the barrier film and made of a cured product formed by using a composition for forming a primer layer, the composition containing a resin having a reactive carbon-carbon double bond, a resin not having a reactive carbon-carbon double bond but having a primary hydroxyl group, and a polyisocyanate compound, the primer layer having a surface wetting index of 40 dyn/cm or more.

First claim

The invention claimed is:

1. A barrier film comprising:
a gas barrier film including a substrate and a barrier layer; and
a primer layer disposed on one outermost surface of the barrier film and made of a cured product formed from a composition to form the primer layer,
the composition containing:
a resin having a reactive carbon-carbon double bond, the resin having a reactive carbon-carbon double bond is a resin having an acryloyl group, a hydroxyl group, and a hydroxyl value of 100-300 mgKOH/g,
a resin not having a reactive carbon-carbon double bond but having a primary hydroxyl group, and
a polyisocyanate compound,

wherein the primer layer has a surface wetting index of 40 dyn/cm or more.

2. The barrier film according to claim 1 , wherein an NCO/OH ratio of the composition for forming a primer layer is 0.1 to 0.6.

3. The barrier film according to claim 1 , wherein a (meth)acrylic equivalent of components of the resin contained in the composition for forming a primer layer is 270 to 800 g/eq.

4. The barrier film according to claim 1 , wherein a hydroxyl value of components of the resin contained in the composition for forming a primer layer is 150 to 230 mgKOH/g.

5. A wavelength conversion sheet comprising:
a phosphor layer containing a phosphor and a cured product of a curable resin; and
the barrier film according to claim 1 stacked on at least one surface of the phosphor layer, wherein
the primer layer of the barrier film is in contact with the at least one surface of the phosphor layer.

6. A method for producing a wavelength conversion sheet, the method comprising:
coating a composition for forming a phosphor layer containing a phosphor and a curable resin on a primer layer of a barrier film to form a coated film,
the barrier film including:
a gas barrier film including a substrate and a barrier layer, and
the primer layer disposed on one outermost surface of the barrier film and made of a cured product formed from a composition to form the primer layer,
the composition containing:
a resin having a reactive carbon-carbon double bond, the resin having a reactive carbon-carbon double bond is a resin having an acryloyl group, a hydroxyl group, and a hydroxyl value of 100-300 mgKOH/g,
a resin not having a reactive carbon-carbon double bond but having a primary hydroxyl group, and
a polyisocyanate compound,

wherein the primer layer has a surface wetting index of 40 dyn/cm or more; and

curing the curable resin in the coated film to form a phosphor layer.

Assignees

• Toppan Printing Co Ltd
• Arakawa Chem Ind

Inventors

• Murata Koji
• Suzuta Masayoshi
• Yamazaki Akihiro
• Higashimoto Toru

Classifications

• C09D175/04

  Polyurethanes · CPC title

• H10H20/8514

  characterised by their shape, e.g. plate or foil · CPC title

• H10H20/8511

  characterised by their material, e.g. binder · CPC title

• C09K11/883 Primary

  with zinc or cadmium · CPC title

• C09K11/565

  with zinc cadmium · CPC title