Cubic boron nitride sintered material and cutting tool

Patent metadata

Field	Value
Publication number	US-12410103-B2
Application number	US-202017625363-A
Country	US
Kind code	B2
Filing date	Jul 17, 2020
Priority date	Jul 18, 2019
Publication date	Sep 9, 2025
Grant date	Sep 9, 2025

Abstract

A cubic boron nitride sintered material comprises cubic boron nitride particles, a binding phase, and an interfacial phase. The interfacial phase intervenes between the cubic boron nitride particles and the binding phase. The interfacial phase includes aluminum, nitrogen, boron, and oxygen. A total of an average value of the atomic concentrations of aluminum included in the interfacial phase and an average value of the atomic concentrations of nitrogen included in the interfacial phase is 50.0 at % or more. A ratio of an average value of the atomic concentrations of nitrogen included in the interfacial phase to an average value of the atomic concentrations of boron included in the interfacial phase is more than 1.00.

First claim

The invention claimed is:

1. A cubic boron nitride sintered material comprising cubic boron nitride particles, a binding phase, and an intervening phase,
wherein the cubic boron nitride particles account for 20 vol % or more and 80 vol % or less in the cubic boron nitride sintered material,
a total of the volume percentages of the binding phase and the intervening phase is, when the volume percentage of the cubic boron nitride sintered material is 100 vol %, a numerical value obtained by subtracting a volume percentage of the cubic boron nitride particles from the 100 vol %,
the binding phase includes one or more components selected from the group consisting of compounds and solid solutions,
each of the compounds and the solid solutions includes a first element and a second element,
the first element is one or more selected from the group consisting of nitrogen, carbon, boron, and oxygen,
the second element is one or more selected from the group consisting of Group 4 elements, Group 5 elements, Group 6 elements, and aluminum in the periodic table,
the intervening phase intervenes between the cubic boron nitride particles and the binding phase,
the intervening phase includes aluminum, nitrogen, boron, and oxygen,
a total of an average value of the atomic concentrations of aluminum included in the intervening phase and an average value of the atomic concentrations of nitrogen included in the intervening phase is 50.0 at % or more, and
a ratio of an average value of the atomic concentrations of nitrogen included in the intervening phase to an average value of the atomic concentrations of boron included in the intervening phase is more than 1.00.

2. The cubic boron nitride sintered material according to claim 1 ,
wherein the intervening phase further includes carbon, and
when a line analysis of an atomic concentration is performed in a thickness direction of the intervening phase,
the atomic concentration of aluminum has a single maximum value, and
a ratio of an average value of the atomic concentrations of carbon to an average value of the atomic concentrations of aluminum is 0.01 or more and 0.30 or less.

3. The cubic boron nitride sintered material according to claim 1 ,
wherein the cubic boron nitride particles account for 35 vol % or more and less than 75 vol % in the cubic boron nitride sintered material.

4. The cubic boron nitride sintered material according to claim 1 ,
wherein the binding phase includes titanium, and
the binding phase further includes one or more selected from the group consisting of zirconium, niobium, molybdenum, hafnium, tantalum, and tungsten.

5. The cubic boron nitride sintered material according to claim 1 ,
wherein an average value of thicknesses of the intervening phase is 5 nm or more and 100 nm or less.

6. The cubic boron nitride sintered material according to claim 1 ,
wherein an average value of the thicknesses of the intervening phase is 5 nm or more and 20 nm or less.

7. The cubic boron nitride sintered material according to claim 1 ,
wherein oxygen is dissolved in the components included in the binding phase.

8. A cutting tool comprising the cubic boron nitride sintered material according to claim 1 .

9. The cutting tool according to claim 8 ,
wherein the cutting tool is a coated cutting tool, and
the coated cutting tool includes a covering film,
wherein the covering film covers at least a part of the surface of the cubic boron nitride sintered material.

Assignees

• Sumitomo Electric Industries
• Sumitomo Electric Hardmetal Corp

Inventors

• Okamura Katsumi
• Amemiya Mayu
• Ishii Akito
• Deguchi Yuka
• Kukino Satoru

Classifications

• C04B41/5025 Primary

  with ceramic materials (copper oxide or solid solutions thereof C04B41/5074) · CPC title

• B23B27/14

  Cutting tools of which the bits or tips {or cutting inserts} are of special material · CPC title

• C22C2026/003

  Cubic boron nitrides only · CPC title

• C04B35/622

  Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products · CPC title

• C04B41/87

  Ceramics · CPC title