Instruments for robotic knee revision

Patent metadata

Field	Value
Publication number	US-12408987-B2
Application number	US-202217833432-A
Country	US
Kind code	B2
Filing date	Jun 6, 2022
Priority date	Jun 7, 2021
Publication date	Sep 9, 2025
Grant date	Sep 9, 2025

Abstract

A device for registering a bone for a robotic knee arthroplasty with a surgical robot can include a plate and a registration device. The plate can be engageable with the bone and can include a lateral portion, a medial portion, and a hinge. The registration device can be connected to the plate and can be configured to interface with the surgical robot for registration of the plate and the bone.

First claim

The invention claimed is:

1. A device for registering a bone for a robotic knee arthroplasty with a surgical robot, the device comprising:
a plate engageable with the bone, the plate comprising:
a lateral portion engageable with the bone and including a lateral bore extending through the lateral portion, the lateral bore configured to receive a fastener therethrough to secure the lateral portion to the bone, the lateral portion contoured to engage a lateral portion of a femur;
a medial portion connected to the lateral portion, the medial portion engageable with the bone and including a medial bore extending through the medial portion, the medial bore configured to receive a fastener therethrough to secure the lateral portion to the bone, the medial portion contoured to engage a medial portion of a femur; and
a hinge connected to the lateral portion and the medial portion to allow relative movement of the lateral portion and the medial portion before the lateral portion and the medial portion are secured to the bone; and

a registration device connected to the plate and configured to interface with the surgical robot for registration of the plate and the bone.

2. The device of claim 1 , wherein the hinge is a pivoting hinge configured to allow the lateral portion to rotate with respect to the medial portion.

3. The device of claim 1 , wherein the hinge is a sliding hinge configured to allow the lateral portion to translate with respect to the medial portion.

4. The device of claim 3 , wherein the sliding hinge includes a pair of pins connected to the lateral portion and the medial portion to engage the lateral portion and the medial portion to limit rotation of the lateral portion with respect to the medial portion.

5. The device of claim 4 wherein the sliding hinge includes an adjustment member connected to the lateral portion and the medial portion, the adjustment member operable to move the lateral portion with respect to the medial portion.

6. The device of claim 5 , wherein the adjustment member is connected to the medial portion to form a socket joint and wherein the adjustment member forms a threaded engagement with the lateral portion.

7. The device of claim 6 , wherein the hinge includes a pin detachably connected to the medial portion and engaged with an outer surface of the adjustment member to retain the adjustment member in the socket joint.

8. The device of claim 3 , wherein the lateral portion includes a channel and wherein the medial portion includes a slider block located within the channel and translatable within the channel such that the channel guides translation of the slider block.

9. The device of claim 8 , wherein the plate includes:
a first pin and a second pin connected to the slider block and at least partially located in a first guide channel and a second guide channel of the lateral portion, respectively; and
a third pin and a fourth pin connected to the lateral portion and at least partially located in a third guide channel and a fourth guide channel of the medial portion, respectively.

10. The device of claim 1 , wherein the plate include a bone engagement surface configured to engage an external bone surface.

11. The device of claim 10 , wherein the bone engagement surface includes a projection engageable with the external bone surface to increase friction therebetween.

12. The device of claim 1 , wherein the lateral portion or the medial portion includes a boss extending from an outer portion of the lateral portion or the medial portion, the boss defining a bore configured to receive a distal portion of the registration device therein.

13. A method of registering a bone for a robotic knee arthroplasty using a surgical robot, the method comprising:
engaging a bone with a lateral portion of a plate, the lateral portion contoured to engage a lateral portion of the bone, the lateral portion including a lateral bore extending through the lateral portion;
fastening the lateral portion to the bone through the lateral bore;
adjusting a medial portion of the plate using a hinge of the plate connected to the lateral portion of the plate and configured to allow relative movement of the lateral portion and the medial portion before the lateral portion and the medial portion are secured to the bone, the medial portion contoured to engage a medial portion of the bone, the medial portion including a medial bore extending therethrough;
fastening the medial portion to the bone through the medial bore; and
registering the bone and the plate using the surgical robot and a registration device secured to the plate.

14. The method of claim 13 , wherein adjusting the medial portion of the plate using the hinge includes rotating the medial portion of the plate with respect to the lateral portion of the plate using the hinge.

15. The method of claim 13 , wherein adjusting the medial portion of the plate using the hinge includes translating the medial portion of the plate with respect to the lateral portion of the plate using the hinge.

16. The method of claim 13 , wherein registering the bone includes optically imaging reference points of the registration device using an optical navigation system associated with the surgical robot.

17. The method of claim 13 , further comprising:
removing the registration device from the plate; and
securing the registration device to the plate.

18. The method of claim 13 , further comprising:
engaging the bone with the medial portion of the plate.

Assignees

• Orthosoft Ulc

Inventors

• Roach Brian Edward
• Facchinello Yann
• Moore Daniel

Classifications

• A61B2090/3983

  Reference marker arrangements for use with image guided surgery · CPC title

• A61B34/30

  Surgical robots · CPC title

• A61B2034/102

  Modelling of surgical devices, implants or prosthesis · CPC title

• A61B2090/367

  creating a 3D dataset from 2D images using position information · CPC title

• A61B2034/2055

  Optical tracking systems · CPC title