M-type hexaferrite comprising antimony

Patent metadata

Field	Value
Publication number	US-12406788-B2
Application number	US-202017771683-A
Country	US
Kind code	B2
Filing date	Oct 29, 2020
Priority date	Oct 30, 2019
Publication date	Sep 2, 2025
Grant date	Sep 2, 2025

Abstract

In an aspect, a ferrite composition can comprise a SbCo—M-type ferrite having the formula: Me 1-x Sb x Co y+x M′ y Fe 12-x-2y O 19 , wherein Me is at least one of Sr, Pb, or Ba; M′ is at least one of Ti, Zr, Ru, or Ir; x is 0.001 to 0.3; and y is 0.8 to 1.3. In another aspect, a method of making the ferrite composition comprises mixing ferrite precursor compounds comprising Me, Fe, Sb, Co, and M′; and sintering the ferrite precursor compounds in an oxygen atmosphere to form the SbCo—M-type ferrite. In yet another aspect, a composite comprises the ferrite composition and a polymer. In still another aspect, an article comprises the ferrite composition.

First claim

What is claimed is:

1. A ferrite composition comprising a SbCo—M-type ferrite having the formula:
Me 1-x Sb x Co y+x M′ y Fe 12-x-2y O 19

wherein Me is at least one of Sr, Pb, or Ba; M′ is at least one of Ti, Zr, Ru, or Ir; x is 0.001 to 0.3; and y is 1 to 1.2.

2. The ferrite composition of claim 1 , wherein Me is at least Ba and/or wherein M′ is at least Ti.

3. The ferrite composition of claim 1 , wherein x is 0.005 to 0.1.

4. The ferrite composition of claim 1 , wherein the ferrite composition has a permeability of greater than or equal to 30 at a frequency of 1 to 300 megahertz in the form of a solid ceramic.

5. The ferrite composition of claim 1 , wherein the ferrite composition has a complex permeability at 200 megahertz of 30 to 40; or the SbCo—M-type ferrite can have a complex permeability at 300 megahertz of 20 to 35.

6. The ferrite composition of claim 1 , wherein the ferrite composition has a magnetic loss tangent tan δ μ of less than or equal to 0.3 at a frequency of 1 to 300 megahertz in the form of a solid ceramic.

7. The ferrite composition of claim 1 , wherein the ferrite composition has a resonant frequency of greater than or equal to 250 megahertz in the form of a solid ceramic; or wherein the ferrite composition has a Snoek product of greater than or equal to 8 gigahertz in the form of a solid ceramic.

8. A composite comprising the ferrite composition of claim 1 and a polymer.

9. An article comprising the ferrite composition of claim 1 .

10. An article comprising a ferrite composition comprising a ShCo—M-type ferrite having the formula:
Me 1-x Sb x Co y+x M′ y Fe 12-x-2y O 19

wherein Me is at least one of Sr, Pb, or Ba; M′ is at least one of Ti, Zr, Ru, or In x is 0.001 to 0.3; and y is 0.8 to 1.3, and
wherein the article is an antenna, filter, inductor, circulator, or phase shifter.

11. The article of claim 9 wherein the article is a microwave antenna.

12. The article of claim 9 , wherein the article is an antenna operable at a frequency of 1 to 300 megahertz.

13. A method of making a ferrite composition comprising a SbCo—M-type ferrite having the formula:
Me 1-x Sb x Co y+x M′ y Fe 12-x-2y O 19

wherein Me is at least one of Sr, Pb, or Ba; M′ is at least one of Ti, Zr, Ru, or Ir: x is 0.001 to 0.3; and y is 0.8 to 1.3,
the method comprising:
mixing ferrite precursor compounds comprising Me, Fe, Sb, Co, and M′; and
sintering the ferrite precursor compounds in an oxygen atmosphere to form the SbCo—M-type ferrite.

14. The method of claim 13 , wherein the ferrite precursor compounds comprise MeCO 3 , Sb 2 O 3 , Co 3 O 4 , M′O 2 , and Fe 2 O 3 .

15. The method of claim 14 , wherein the ferrite precursor compounds comprise 5 to 20 weight percent of MeCO 3 , 0.01 to 20 weight percent of Sb 2 O 3 , 1 to 15 weight percent of Co 3 O 4 , 0.1 to 10 weight percent of M′O 2 , and 50 to 80 weight percent of Fe 2 O 3 ; all based on the total weight of the precursor compounds.

16. The method of claim 13 , wherein the sintering occurs at a sintering temperature of 1,000 to 1,300° C. for a sintering time of 1 to 20 hours.

17. The method of claim 13 , further comprising calcining the ferrite precursor compounds in air prior to the sintering.

18. The method of claim 13 , further comprising mixing the ferrite precursor compounds with a binder prior to the sintering.

19. The method of claim 13 , further comprising forming the ferrite precursor compounds prior to the sintering.

Assignees

• Rogers Corp

Inventors

• Chen Yajie
• Li Qifan

Classifications

• C08K2201/01

  Magnetic additives · CPC title

• C08K2003/2289

  of cobalt · CPC title

• C08K3/22

  of metals · CPC title

• C01P2006/42

  Magnetic properties · CPC title

• C01P2002/54

  one element only · CPC title