Insulated coiled tubing for pulsed power drilling

Patent metadata

Field	Value
Publication number	US-12404728-B2
Application number	US-202318461068-A
Country	US
Kind code	B2
Filing date	Sep 5, 2023
Priority date	Sep 5, 2023
Publication date	Sep 2, 2025
Grant date	Sep 2, 2025

Abstract

Some implementations include a system having at least one thermally insulated coiled tubing and a bottom hole assembly (BHA) connected to the at least one thermally insulated coiled tubing. The BHA includes at least one capacitor, the at least one capacitor configured to store electrical power. The BHA also includes at least one electrode electrically coupled to the at least one capacitor, the at least one electrode configured to receive the stored electrical power from the at least one capacitor and to periodically emit pulsed power discharges into a subsurface formation.

First claim

What is claimed is:

1. A system comprising:
a bottom hole assembly (BHA), the BHA including:
at least one primary capacitor, the at least one primary capacitor configured to store electrical power; and
at least one electrode electrically coupled through a switch to the at least one primary capacitor, the at least one electrode configured to receive the stored electrical power as pulsed power discharges from the at least one primary capacitor and to periodically emit the pulsed power discharges into a subsurface formation; and

at least one thermally insulated coiled tubing connected to the BHA, the thermally insulated coiled tubing configured to carry drilling fluid to the BHA, wherein the thermally insulated coiled tubing includes one or more layers of a coating, wherein each coating layer covers a surface of the coiled tubing and extends substantially an entire length of the thermally insulated coiled tubing, each coating layer, when cured, including at least 50 percent Hydro-NM-Oxide;
wherein the thermally insulated coiled tubing further includes a power cable attached to an inside surface of the thermally insulated coiled tubing, the power cable extending substantially the length of the thermally insulated coiled tubing and configured to electrically couple the at least one primary capacitor to an electrical power supply installed proximate the surface of a wellbore.

2. The system of claim 1 , wherein each coating layer is applied to an inside surface of the coiled tubing and includes approximately 70 percent Hydro-NM-Oxide when cured.

3. The system of claim 2 , wherein the system further includes a power supply, the power cable electrically coupling the power supply to the BHA.

4. The system of claim 3 , wherein the power cable is integrated in the coiled tubing between the inside surface of the length of coiled tubing and the thermal insulation.

5. The system of claim 3 , wherein the power supply is a direct current (DC) power supply, and
wherein the BHA further includes a boost charger connected through the power cable to the DC power supply, the boost charger configured to increase a voltage received from the DC power supply at least partially in parallel with storing power received from the DC power supply in the at least one primary capacitor.

6. The system of claim 2 , wherein the at least one thermally insulated coiled tubing further includes a protective layer covering an inside surface of the thermal insulation.

7. The system of claim 1 , wherein each coating layer is applied to the outside of the coiled tubing and includes approximately 70 percent Hydro-NM-Oxide when cured.

8. The system of claim 7 , wherein the system further includes a power supply, the power cable electrically coupling the power supply to the BHA.

9. The system of claim 7 , wherein the power supply is a direct current (DC) power supply, and
wherein the BHA further includes a boost charger connected through the power cable to the DC power supply, the boost charger configured to increase a voltage received from the DC power supply at least partially in parallel with storing power received from the DC power supply in the at least one primary capacitor.

10. The system of claim 8 , wherein the at least one thermally insulated coiled tubing further includes a protective layer covering an outside surface of the thermal insulation.

11. The system of claim 1 , wherein the at least one thermally insulated coiled tubing includes at least one of a fiber optic cable or a coaxial communication cable.

12. A pulsed power drilling apparatus configured to extend a wellbore formed in a subsurface formation, the pulsed power drilling apparatus comprising:
a bottom hole assembly (BHA), the BHA including:
at least one primary capacitor, the at least one primary capacitor configured to store electrical power; and
at least one electrode electrically coupled through a switch to the at least one primary capacitor, the at least one electrode configured to receive the stored electrical power as pulsed power discharges from the at least one primary capacitor and to periodically emit the pulsed power discharges into a subsurface formation; and

a thermally insulated coiled tubing, the thermally insulated coiled tubing including an electrical cable extending through the thermally insulated coiled tubing to the BHA, wherein the electrical cable is electrically coupled to the BHA and is configured to carry electrical power from a power supply at a surface of the wellbore to the at least one primary capacitor, wherein the thermally insulated coiled tubing includes thermal insulation, the thermal insulation including one or more layers of a coating, wherein each layer of coating covers a surface of the thermally insulated coiled tubing and extends substantially an entire length of the thermally insulated coiled tubing, each coating layer, when cured, including at least 50 percent Hydro-NM-Oxide.

13. The pulsed power drilling apparatus of claim 12 , wherein the thermal insulation includes enough layers of the coating to ensure that a chilled drilling fluid conveyed from the surface of the wellbore downhole to the BHA arrives at the BHA without a significant rise in temperature.

14. The pulsed power drilling apparatus of claim 12 , wherein one or more layers of the coating are applied to an inside surface of the coiled tubing, and wherein each coating layer, when cured, includes approximately 70 percent Hydro-NM-Oxide.

15. The pulsed power drilling apparatus of claim 14 , wherein the at least one thermally insulated coiled tubing further includes a protective layer covering a surface of the thermal insulation.

16. A method comprising:
attaching a cable to an inside surface of a coiled tubing, the cable extending approximately an entire length of the coiled tubing, the cable capable of carrying electrical power from a borehole opening to a pulsed power drilling apparatus in a bottom hole assembly (BHA) at the bottom of the borehole; and
applying insulation to a surface of substantially the entire length of coiled tubing, wherein applying the insulation includes applying one or more layers of a coating, the coating, when cured, including at least 50 percent Hydro-NM-Oxide.

17. The method of claim 16 , wherein applying insulation to a surface of substantially the entire length of coiled tubing includes covering the cable with one of the one or more layers of the coating, and wherein each coating layer, when cured, includes approximately 70 percent Hydro-NM-Oxide.

18. The method of claim 16 , wherein the method further comprises applying a protective layer over a surface of the insulation.

19. The method of claim 16 , wherein applying insulation to a surface of substantially the entire length of coiled tubing includes running a tractor down substantially the entire length of the coiled tubing, wherein the tractor applies the insulation.

20. The method of claim 16 , wherein applying insulation to a surface of substantially the entire length of coiled tubing includes running a tractor down substantially the entire length of the coiled tubing, wherein the tractor applies and dries the insulation.

Assignees

• Halliburton Energy Services Inc

Inventors

• Pai Nagaraja K
• Batista Santos Lucas Samuel
• Rolovic Radovan

Classifications

• E21B7/15 Primary

  of electrically generated heat · CPC title

• E21B17/206 Primary

  with conductors, e.g. electrical, optical · CPC title