Heteroatom-doped carbon catalyst for electrocatalytic halogen production

Patent metadata

Field	Value
Publication number	US-12404592-B2
Application number	US-201916401717-A
Country	US
Kind code	B2
Filing date	May 2, 2019
Priority date	May 2, 2018
Publication date	Sep 2, 2025
Grant date	Sep 2, 2025

Abstract

Disclosed herein are methods of electrochemically producing halogen using an oxygen consuming gas diffusion electrode, referred to herein as an oxygen depolarized cathode (ODC). The electrode can include heteroatom-doped carbon nanostructures as catalysts for both halogen evolving anodes and oxygen depolarized cathodes. Examples of halogens that can be produced include chlorine and bromine by oxidation of the respective halide ions.

First claim

What is claimed is:

1. A method for electrochemically producing a halogen, comprising:
contacting a halide ion in acidic or alkaline electrolyte media with a heteroatom-doped carbon catalyst in an electrochemical cell, wherein the halide ion is present in the acidic or alkaline electrolyte media at a concentration of from 10 mM to less than 500 mM, and applying a current or potential to the electrochemical cell to produce the halogen,
wherein the heteroatom-doped carbon catalyst comprises a heteroatom selected from nitrogen, phosphorous, boron, sulfur, chlorine, a transition metal, or a combination thereof; and
wherein the heteroatom-doped carbon catalyst is present as a nanostructure selected from the group consisting of a herringbone structure, a stacked platelet, a stacked cup, a graphene sheet, or a combination thereof.

2. The method of claim 1 , wherein the heteroatom includes phosphorous, iron, cobalt, chlorine, sulfur, boron, or a combination thereof.

3. The method of claim 1 , wherein the heteroatom-doped carbon catalyst is represented by the chemical formula CN x P y , where x is from 0 to about 10 wt % and y is from 0 to about 10 wt %, wherein at least one of x and y is greater than 0 wt %.

4. The method of claim 3 , wherein y is in the range of from about 1 ppm to about 6 wt %.

5. The method of claim 3 , wherein x is in the range of from about 1 ppm to about 10 wt %.

6. The method of claim 1 , wherein the electrochemical cell comprises a pair of electrodes comprising an anode and a cathode;
wherein at least one of the anode and the cathode comprise the heteroatom-doped carbon catalyst.

7. The method of claim 6 , wherein the anode and the cathode comprise the heteroatom-doped carbon catalyst.

8. The method of claim 7 , wherein the anode and the cathode are free of other catalysts.

9. The method of claim 6 , wherein the electrode does not contain a precious metal.

10. The method of claim 1 , wherein the nanostructure is selected from the group consisting of a herringbone structure, a stacked platelet, a stacked cup, or a combination thereof.

11. The method of claim 1 , wherein the heteroatom-doped carbon catalyst includes at least a trace amount of a transition metal to not more than 3 wt % of the transition metal.

12. The method of claim 1 , wherein the halogen produced is chlorine, bromine, or a mixture thereof.

13. The method of claim 12 , wherein the halogen produced comprises bromine.

14. The method of claim 1 , wherein the heteroatom-doped carbon catalyst does not comprise phosphorous.

15. The method of claim 1 , wherein the heteroatom-doped carbon catalyst comprises nitrogen.

16. The method of claim 1 , wherein the halide ion is present in the acidic or alkaline electrolyte media at a concentration of from 10 mM to 300 mM.

17. The method of claim 1 , wherein the electrochemical cell further comprises an oxygen depolarized cathode.

Assignees

• Ohio State Innovation Foundation

Inventors

• Ozkan Umit
• Mamtani Kuldeep
• Jain Deeksha

Classifications

• C25B11/02

  characterised by shape or form · CPC title

• C25B1/24

  Halogens or compounds thereof · CPC title

• C25B11/044

  Impregnation of carbon · CPC title

• B82Y30/00

  Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title

• Y02P20/20

  Improvements relating to chlorine production · CPC title