Extruder, dehydration cylinder, dehydrating method and manufacturing method of resin pellet

Patent metadata

Field	Value
Publication number	US-12403630-B2
Application number	US-202217736058-A
Country	US
Kind code	B2
Filing date	May 3, 2022
Priority date	May 6, 2021
Publication date	Sep 2, 2025
Grant date	Sep 2, 2025

Abstract

An extruder includes a cylinder, a screw built in the cylinder, a dehydration cylinder block provided in the middle of the cylinder and discharging moisture that is separated from a resin material supplied into the cylinder. The dehydration cylinder block has a structure in which plate-shaped members each having an opening are arranged in a long-axis direction of the cylinder, a screw passing through the opening. Surface roughness of mutually opposing surfaces of the plurality of plate-shaped members is rougher than surface roughness of an inner wall of the cylinder.

First claim

What is claimed is:

1. An extruder comprising:
a cylinder;
a supplying unit supplying a resin material containing moisture into the cylinder;
a screw built in the cylinder and conveying the resin material supplied to the cylinder; and
a dehydration cylinder portion provided in middle of the cylinder and discharging the moisture separated from the resin material,
wherein the dehydration cylinder portion has a structure in which a plurality of plate-shaped members, each having an opening, are arranged in a long-axis direction of the cylinder, the screw passing through the opening;
an outer periphery of the plurality of plate-shaped members is covered by a cover member, the cover member including a plurality of openings for discharging the moisture from the dehydration cylinder portion;
surface roughness of mutually opposing surfaces of the plurality of plate-shaped members is rougher than surface roughness of an inner wall of the cylinder;
the surface roughness of the mutually opposing surfaces of the plurality of plate-shaped members is 1.6a to 25a in terms of arithmetic mean roughness Ra;
a distance between the outer periphery of each of the plate-shaped members and corresponding openings in the plate-shaped members is 10 mm to 20 mm; and
a distance between a front surface and a back surface of each plate-shaped member along the long-axis direction is 0.5 mm to 5 mm.

2. The extruder according to claim 1 ,
wherein the moisture separated from the resin material is discharged from between the mutually opposing surfaces of the plurality of plate-shaped members.

3. The extruder according to claim 1 ,
wherein each of the plurality of plate-shaped members has a protrusion that protrudes in the long-axis direction of the cylinder, and
a gap between the plurality of plate-shaped members is defined by the protrusion.

4. The extruder according to claim 1 , comprising two screws built in the cylinder so as to mesh with each other and so as to convey the resin material supplied to the cylinder,
the opening in each of the plate-shaped members having a shape of two partially overlapping circles through which corresponding screws pass.

Assignees

• Japan Steel Works Ltd

Inventors

• Ooka Yusuke
• Uneda Hiroshi

Classifications

• B29B9/065 Primary

  under-water, e.g. underwater pelletizers · CPC title

• B29B9/06

  in the form of filamentary material, e.g. combined with extrusion · CPC title

• B29B2009/168

  Removing undesirable residual components, e.g. solvents, unreacted monomers; Degassing · CPC title

• B29C48/766

  in screw extruders · CPC title

• B29C48/761

  the vented material being in liquid form · CPC title