Power conversion device and power conversion method

Patent metadata

Field	Value
Publication number	US-12401310-B2
Application number	US-202318460227-A
Country	US
Kind code	B2
Filing date	Sep 1, 2023
Priority date	Sep 9, 2022
Publication date	Aug 26, 2025
Grant date	Aug 26, 2025

Abstract

To provide a power conversion device that is effective for improving controllability of power in power conversion for multilevel voltage output. A power conversion device includes a switching circuit configured to supply a current to a motor by connecting and disconnecting a first point having a first potential, a second point having a second potential greater than the first potential, and a neutral point having a neutral potential between the first potential and the second potential to and from the motor, a neutral potential control unit configured to control the switching circuit in a manner to maintain the neutral potential within a target range, and a current control unit configured to increase a supply current to the motor without affecting a driving force generated by the motor at least when controlling the switching circuit 16 by the neutral potential control unit.

First claim

What is claimed is:

1. A power conversion device comprising:
a switching circuit configured to supply a current to a motor by connecting and disconnecting a first point having a first potential, a second point having a second potential greater than the first potential, and a neutral point having a neutral potential between the first potential and the second potential to and from the motor;
a neutral potential control unit configured to control the switching circuit in a manner to maintain the neutral potential within a target range; and
a current control unit configured to increase a supply current to the motor without affecting a driving force generated by the motor at least when controlling the switching circuit by the neutral potential control unit.

2. The power conversion device according to claim 1 , wherein
at least when controlling the switching circuit by the neutral potential control unit, the current control unit increases the supply current without affecting the driving force generated by the motor and controls the switching circuit in a manner to maintain a magnitude of the supply current at a predetermined lower limit current level or greater.

3. The power conversion device according to claim 1 , further comprising:
a first capacitor connected to the first point and the neutral point; and
a second capacitor connected to the second point and the neutral point, wherein
the neutral potential control unit changes the relationship between a length of a period during which the switching circuit causes a current to flow between the first capacitor and the motor and a length of a period during which the switching circuit causes a current to flow between the second capacitor and the motor, whereby the neutral potential is maintained within the target range.

4. The power conversion device according to claim 3 , wherein
the switching circuit repeats a switching pattern including a first period in which a voltage corresponding to a difference between the neutral potential and the first potential is applied to the motor and a second period in which a voltage corresponding to a difference between the second potential and the neutral potential is applied to the motor, and
the neutral potential control unit changes the relationship between a length of the first period and a length of the second period in the switching pattern, whereby the neutral potential is maintained within the target range.

5. The power conversion device according to claim 4 , wherein
the neutral potential control unit changes the relationship between the length of the first period and the length of the second period based on a supply direction of the supply current and the neutral potential in a manner to maintain the neutral potential within the target range.

6. The power conversion device according to claim 1 , wherein
the current control unit
calculates a first current command corresponding to a magnetic pole direction of the motor when increasing the supply current without affecting the driving force,
calculates a second current command corresponding to a direction perpendicular to the magnetic pole direction based on the first current command in a manner to cause the motor to generate the driving force corresponding to a target driving force, and
controls the switching circuit in a manner to allow the supply current to correspond to the first current command and the second current command.

7. The power conversion device according to claim 1 , further comprising:
a control mode switching unit configured to switch between a first control mode in which the supply current is controlled to increase without affecting the driving force and a second control mode in which the supply current is not controlled to increase without affecting the driving force, based on a magnitude of fluctuation of the neutral potential.

8. The power conversion device according to claim 7 , wherein
the current control unit,
in the first control mode,
calculates a current command to increase the supply current without affecting the driving force, and
in the second control mode,
calculates the current command to minimize the supply current in a manner to cause the motor to generate the driving force corresponding to a target driving force, and
controls the switching circuit in a manner to allow the supply current to correspond to the current command.

9. The power conversion device according to claim 7 , wherein
the current control unit,
in the first control mode,
calculates a current command to increase the supply current without affecting the driving force, and
in the second control mode,
calculates the current command to cause the motor to generate the driving force corresponding to a target driving force, while maintaining an applied voltage to the motor from the switching circuit at a predetermined upper limit voltage level, and
controls the switching circuit in a manner to allow the supply current to correspond to the current command.

10. The power conversion device according to claim 1 , further comprising:
a control mode switching unit configured to switch between a first control mode in which the supply current is controlled to increase without affecting the driving force and a second control mode in which the supply current is not controlled to increase without affecting the driving force, based on a magnitude of the supply current.

11. The power conversion device according to claim 1 , wherein
the current control unit includes
a first calculation unit configured to calculate a current command in a manner to cause the motor to generate a driving force corresponding to a target driving force while reducing a deviation between a predetermined control target value and a predetermined value to be controlled,
a second calculation unit configured to correct the current command to increase the supply current without affecting the driving force, and
a control unit configured to control the switching circuit in a manner to allow the supply current to correspond to the current command.

12. The power conversion device according to claim 11 , wherein
the first calculation unit
integrates the deviation and calculates the current command based on the deviation and an integration result of the deviation when the second calculation unit performs no correction of the current command, and
stops integration of the deviation and calculates the current command based on the deviation when the second calculation unit corrects the current command.

13. The power conversion device according to claim 1 , wherein
the current control unit
adds a current that weakens a back electromotive force generated in the motor without affecting the driving force and increase a magnitude of the supply current to a lower limit current level or greater, when an applied voltage applied to the motor from the switching circuit exceeds a predetermined reference voltage level, and
adds a current that strengthens the back electromotive force without affecting the driving force and increase the magnitude of the supply current to the lower limit current level or greater, when the applied voltage is below the reference voltage level.

14. A driving system comprising:
the power conversion device according to claim 1 ; and
the motor, wherein
the motor is a synchronous motor.

15. A power conversion method comprising:
supplying a current to a motor by connecting and disconnecting a first point having a first potential, a second point having a second potential greater than the first potential, and a neutral point having a neutral potential between the first p

Assignees

• Yaskawa Electric Corp

Inventors

• Inomata Kentaro
• Yamazaki Akira
• Iwaki Takanori
• Ebisu Joji
• Fukumaru Shingo

Classifications

• H02P25/022

  Synchronous motors (H02P25/064 takes precedence) · CPC title

• H02M7/483 Primary

  Converters with outputs that each can have more than two voltages levels · CPC title

• H02P21/22

  Current control, e.g. using a current control loop · CPC title

• H02P27/14

  with three or more levels of voltage · CPC title

• H02M7/4833

  Capacitor voltage balancing · CPC title