Method for operating a hybrid rectifier, hybrid rectifier, and electrolytic system having such a hybrid rectifier

Patent metadata

Field	Value
Publication number	US-12401292-B2
Application number	US-202318188236-A
Country	US
Kind code	B2
Filing date	Mar 22, 2023
Priority date	Sep 24, 2020
Publication date	Aug 26, 2025
Grant date	Aug 26, 2025

Abstract

A method for operating a hybrid rectifier includes an AC input, a DC output and a thyristor rectifier arranged in a first path, and a transistor rectifier arranged in a second, parallel path. The method includes when a DC voltage at the DC output of the hybrid rectifier is below a voltage threshold value, operating the hybrid rectifier in a first operating state in which the transistor rectifier is isolated from the DC output and connected to the AC input and the thyristor rectifier is connected both to the AC input and to the DC output. When the DC voltage at the DC output of the hybrid rectifier reaches or exceeds the voltage threshold value, operating the hybrid rectifier in a second operating state in which the thyristor rectifier and the transistor rectifier are each connected to the AC input and to the DC output.

First claim

What is claimed is:

1. A method for operating a hybrid rectifier for supplying a DC load with a DC voltage that is rectified from an AC grid and has a variable voltage value,
wherein the hybrid rectifier comprises an AC input, a DC output and a thyristor rectifier arranged in a first path between the AC input and the DC output,
wherein the hybrid rectifier further comprises a transistor rectifier arranged in a second path connected in parallel with the first path, comprising:
when a DC voltage at the DC output of the hybrid rectifier is below a voltage threshold value: operating the hybrid rectifier in a first operating state in which the transistor rectifier is isolated from the DC output and connected to the AC input and in which the thyristor rectifier is connected both to the AC input and to the DC output, such that a total active power from the AC input to the DC output is transported via the thyristor rectifier as a first active power and not via the transistor rectifier, and
when the DC voltage at the DC output of the hybrid rectifier reaches or exceeds the voltage threshold value: operating the hybrid rectifier in a second operating state in which the thyristor rectifier and the transistor rectifier are each connected to the AC input and to the DC output, and wherein the total active power is transported from the AC input to the DC output of the hybrid rectifier both via the thyristor rectifier as the first active power and via the transistor rectifier as a second active power.

2. The method as claimed in claim 1 , wherein the transistor rectifier generates a second reactive power in the first operating state in order to at least partially compensate for a first reactive power generated by the thyristor rectifier, such that an exchange of total reactive power between the hybrid rectifier and the AC grid is reduced.

3. The method as claimed in claim 2 , wherein the second reactive power generated by the transistor rectifier in the first operating state is a combination of distortion reactive power and displacement reactive power.

4. The method as claimed in claim 1 , wherein the DC load comprises an electrolyzer and wherein a power consumption of the electrolyzer when the DC voltage is present at the voltage threshold value is at least 10% of its rated power.

5. The method as claimed in claim 1 , wherein a first amplitude of a first AC voltage at an AC input of the thyristor rectifier exceeds a second amplitude of a second AC voltage at an AC input of the transistor rectifier.

6. The method as claimed in claim 1 , wherein the transistor rectifier comprises a voltage-regulating transistor rectifier controlled via a frequency/active power characteristic curve and/or via a voltage/reactive power characteristic curve, such that, in response to a change in a frequency of an AC voltage of the AC grid that is present at the AC input, the total active power rectified via the hybrid rectifier to be supplied to the DC load is changed at least predominantly via a change in the second active power flowing through the transistor rectifier.

7. The method as claimed in claim 6 , wherein the total active power flowing through the hybrid rectifier is divided between the transistor rectifier and the thyristor rectifier by changing the frequency/active power characteristic curve of the transistor rectifier and a phase angle of the thyristor rectifier in a coordinated manner using a control unit, wherein the total active power optionally remains constant.

8. A hybrid rectifier for supplying a DC load with a DC voltage that is rectified from an AC grid and has a variable voltage value, comprising:
an AC input having at least one phase connection configured to connect to the AC grid,
a DC output having two output connections configured to connect to the DC load,
a thyristor rectifier arranged in a first path between the AC input and the DC output, and
a transistor rectifier that is arranged in a second path connected in parallel with the first path,
wherein the hybrid rectifier additionally comprises a control unit configured to operate the hybrid rectifier in one of a first state and a second state, wherein:
when a DC voltage at the DC output of the hybrid rectifier is below a voltage threshold value: the hybrid rectifier is operated in the first state in which the transistor rectifier is isolated from the DC output and connected to the AC input and in which the thyristor rectifier is connected both to the AC input and to the DC output, such that a total active power from the AC input to the DC output is transported via the thyristor rectifier as a first active power and not via the transistor rectifier, and
when the DC voltage at the DC output of the hybrid rectifier reaches or exceeds the voltage threshold value: the hybrid rectifier is operated in the second state in which the thyristor rectifier and the transistor rectifier are each connected to the AC input and to the DC output, and wherein the total active power is transported from the AC input to the DC output of the hybrid rectifier both via the thyristor rectifier as the first active power and via the transistor rectifier as a second active power.

9. The hybrid rectifier as claimed in claim 8 , further comprising a transformer unit arranged between the AC input and both the thyristor rectifier and the transistor rectifier, and wherein the transformer unit is configured, using secondary windings formed separately from one another, to transform an AC voltage present on a primary side, connected to the AC input, and having a third amplitude into a first AC voltage present on a first secondary side coupled to the thyristor rectifier and having a first amplitude and a second AC voltage present on a second secondary side coupled to the transistor rectifier and having a second amplitude.

10. The hybrid rectifier as claimed in claim 9 , wherein the transformer unit comprises a first transformer and a second transformer, each having one primary winding and one secondary winding per phase, wherein the thyristor rectifier is connected to the AC input via the first transformer and the transistor rectifier is connected to the AC input via the second transformer of the transformer unit.

11. The hybrid rectifier as claimed in claim 10 , wherein a turns ratios of the first transformer and of the second transformer are selected such that the first amplitude of the first AC voltage at an AC input of the thyristor rectifier exceeds the second amplitude of the second AC voltage at an AC input of the transistor rectifier.

12. The hybrid rectifier as claimed in claim 9 , wherein the transformer unit comprises a jointly used transformer that has just one primary winding and a first secondary winding and a second secondary winding per phase, wherein the thyristor rectifier is connected to the first secondary winding and the transistor rectifier is connected to the second secondary winding.

13. The hybrid rectifier as claimed in claim 12 , wherein the turns ratios of the jointly used transformer are selected such that the first amplitude of the first AC voltage at an AC input of the thyristor rectifier exceeds the second amplitude of the second AC voltage at an AC input of the transistor rectifier.

14. The hybrid rectifier as claimed in claim 8 , wherein the hybrid rectifier comprises multiple thyristor rectifiers or multiple transistor rectifiers, or both, that are each arranged between the AC input and the DC output.

15. The hybrid rectifier as claimed in claim 8 , wherein the transistor rectifier comprises a voltage-regulating transistor rectifier controlled via a frequency/active power characteristi

Assignees

• Sma Solar Technology Ag

Inventors

• Falk Andreas

Classifications

• H02J3/1892

  the arrangements being an integral part of the loads or of their control circuits · CPC title

• H02M1/42

  Circuits or arrangements for compensating for or adjusting power factor in converters or inverters · CPC title

• H02M1/4283 Primary

  by adding a controlled rectifier in parallel to a first rectifier feeding a smoothing capacitor · CPC title

• H02M7/17

  arranged for operation in parallel · CPC title

• H02M1/0095

  Hybrid converter topologies, e.g. NPC mixed with flying capacitor, thyristor converter mixed with MMC or charge pump mixed with buck · CPC title