Switching assembly with mechanical advantage device

Patent metadata

Field	Value
Publication number	US-12400807-B2
Application number	US-202217675579-A
Country	US
Kind code	B2
Filing date	Feb 18, 2022
Priority date	Feb 18, 2022
Publication date	Aug 26, 2025
Grant date	Aug 26, 2025

Abstract

A high current switching device includes an electrical switch assembly and an input shaft operatively connected to the electrical switch assembly. An actuator assembly is attached to the input shaft and is configured to move the input shaft to operate the electrical switch assembly. The actuator assembly includes a mechanical advantage device operatively attached to the input shaft. An actuator is coupled to the mechanical advantage device such that movement of the actuator causes movement of the input shaft to operate the electrical switch assembly. The mechanical advantage device is configured to decrease an amount of force required to move the input shaft by the actuator.

First claim

The invention claimed is:

1. A high current switching device comprising:
an electrical switch assembly;
an input shaft operatively connected to the electrical switch assembly; and
an actuator assembly attached to the input shaft and configured to move the input shaft to operate the electrical switch assembly, the actuator assembly comprising:
a mechanical advantage device operatively attached to the input shaft; and
an actuator coupled to the mechanical advantage device such that movement of

the actuator causes movement of the input shaft to operate the electrical switch assembly; wherein the mechanical advantage device is configured to decrease an amount of force required to move the input shaft by the actuator,
wherein a force reduction ratio provided by the mechanical advantage device is at least about 3:1.

2. The device of claim 1 wherein the mechanical advantage device comprises a torque multiplier.

3. The device of claim 1 wherein the actuator assembly comprises a ratchet assembly operatively coupled to the input shaft, wherein the ratchet assembly is configured to allow motion of the actuator in a first direction to move the input shaft in the first direction while preventing motion of the input shaft in a second direction opposite the first direction when the actuator is moved in the second direction.

4. A high current switching device comprising:
an electrical switch assembly;
an input shaft operatively connected to the electrical switch assembly; and
an actuator assembly attached to the input shaft and configured to move the input shaft to operate the electrical switch assembly, the actuator assembly comprising:
a ratchet assembly operatively attached to the input shaft; and
an actuator coupled to the ratchet assembly such that movement of the actuator causes movement of the input shaft to operate the electrical switch assembly;

wherein the ratchet assembly is configured to allow motion of the actuator in a first direction to move the input shaft in the first direction while preventing motion of the input shaft in a second direction opposite the first direction when the actuator is moved in the second direction,
wherein the ratchet assembly comprises a ratchet ring including an internal gear and at least one pawl configured to engage the internal gear to configure the ratchet assembly to transfer motion of actuator to the input shaft in the first direction and not the second direction.

5. The device of claim 4 wherein the ratchet assembly reduces a degree of rotation of the actuator needed for rotating the input shaft to operate the electrical switch assembly.

6. The device of claim 4 wherein the ratchet assembly configures the actuator for rotation of less than 180 degrees in the first direction to operate the electrical switch assembly.

7. The device of claim 4 further comprising a selector assembly configured to switch the direction in which the ratchet assembly imparts movement to the input shaft.

8. The device of claim 7 wherein the selector assembly comprises a selector plate and at least one selector attached to the selector plate, movement of the selector plate causing the selector to engage the ratchet assembly for selecting the direction in which the ratchet assembly imparts movement to the input shaft.

9. The device of claim 7 wherein the selector assembly comprises selectors automatically engaged in the ratchet assembly to select the direction in which the ratchet assembly imparts movement to the input shaft.

10. The device of claim 4 wherein the at least one pawl comprises a pair of pawls, and wherein the ratchet assembly further comprises a selector comprising a pin configured to engage one of the pawls to disengage the pawl from the ratchet ring such that the other of the pawls is allowed to engage the ratchet ring.

11. The device of claim 4 further comprising a mechanical advantage device operatively attached to the input shaft, wherein the mechanical advantage device is configured to decrease an amount of force required to move the input shaft by the actuator.

12. The device of claim 4 further comprising a selector lever on the actuator.

13. A mechanical advantage assembly configured to couple an actuator to a switching device, the mechanical advantage device assembly comprising:
a mechanical advantage device configured to be operatively coupled to the input shaft; and
a hub configured to secure the mechanical advantage device to the input shaft, wherein the mechanical advantage device is configured to decrease an amount of force required to move the input shaft by the actuator,
wherein a force reduction ratio provided by the mechanical advantage device is at least about 3:1.

14. The assembly of claim 13 wherein the mechanical advantage device comprises a torque multiplier.

15. The assembly of claim 13 further comprising a ratchet assembly operatively coupled to the input shaft, wherein the ratchet assembly is configured to allow motion of the actuator in a first direction to move the input shaft in the first direction while preventing motion of the input shaft in a second direction opposite the first direction when the actuator is moved in the second direction.

16. The assembly of claim 15 wherein the ratchet assembly comprises a ratchet ring and a pair of pawls, the actuator assembly further comprising a selector configured to operatively engage one of the pawls to disengage the pawl from the ratchet ring such that the other of the pawls is allowed to engage the ratchet ring.

17. The assembly of claim 15 further comprising a selector assembly configured to switch the direction in which the ratchet assembly imparts movement to the input shaft, wherein the selector assembly comprises a selector plate and at least one selector attached to the selector plate, movement of the selector plate causing the selector to operatively engage the ratchet assembly for selecting the direction in which the ratchet assembly imparts movement to the input shaft.

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Devarde Somnath Janaba
• Jur Arthur
• Pardue Joe Denton

Classifications

• H01H3/54

  Mechanisms for coupling or uncoupling operating parts, driving mechanisms, or contacts · CPC title

• H01H3/38

  using spring or other flexible shaft coupling · CPC title

• H01H3/34

  using ratchet · CPC title

• H01H3/06 Primary

  Means for securing to shaft of driving mechanism · CPC title

• H01H3/3005 Primary

  Charging means · CPC title