Open coil spring assemblies

Patent metadata

Field	Value
Publication number	US-12398774-B2
Application number	US-202418650595-A
Country	US
Kind code	B2
Filing date	Apr 30, 2024
Priority date	Dec 15, 2016
Publication date	Aug 26, 2025
Grant date	Aug 26, 2025

Abstract

Present embodiments provide various open coil spring assemblies which perform like an encased spring assembly. The embodiments have elastic lacings or connections which connect springs to springs or springs to lacings. Various spring embodiments are provided as well as various arrangements for the elastic lacings. All of these features improve compliance and stability while reducing motion transfer.

First claim

What is claimed is:

1. An open coil spring assembly, comprising:
a plurality of rows of open coil springs arranged in a matrix having a perimeter, each of the open coil springs including an upper end convolution, a lower end convolution, and a plurality of helical convolutions that extend between the upper end convolution and the lower end convolution;
a first set of upper lacings extending between the plurality of rows, each of the upper lacings in the first set extending in a first direction and across multiple upper end convolutions of the open coils springs to the perimeter of the matrix; and
a second set of upper lacings extending between the plurality of rows, each of the upper lacings in the second set extending in a second direction different than the first direction and across multiple upper end convolutions of the open coils springs to the perimeter of the matrix;
wherein for each of the open coil springs, at least one of the first set of upper lacings connects the open coil spring to an open coil spring of an adjacent row, and at least one of the second set of upper lacings connects the open coil spring to an open coil spring of an adjacent row, and
wherein the first set of upper lacings and the second set of upper lacings extend at an angle relative to the rows of open coil springs such that the first set of upper lacings do not extend between two adjacent open coil springs within the same row and the second set of upper lacings do not extend between adjacent open coil springs within the same row.

2. The open coil spring assembly of claim 1 , wherein the second direction is perpendicular to the first direction.

3. The open coil spring assembly of claim 1 , wherein the first set of upper lacings and the second set of upper lacings are connected to form a net.

4. The open coil spring assembly of claim 1 , wherein the first set of upper lacings and the second set of upper lacings are elastic.

5. The open coil spring assembly of claim 1 , wherein the plurality of rows of open coil springs are positioned such that the open coil springs are arranged in columns perpendicular to the rows;
wherein the first set of upper lacings connect each of the open coil springs to an open coil spring of an adjacent column; and
wherein the second set of upper lacings connect each of the open coil springs to an open coil spring of an adjacent column.

6. The open coil spring assembly of claim 1 , wherein the upper lacings connect the upper end convolutions of the open coil springs.

7. An open coil spring assembly, comprising:
a plurality of open coil springs arranged in a matrix having a perimeter, the plurality of open coil springs further arranged in a plurality of rows and a plurality of columns perpendicular to the rows, each of the open coil springs including an upper end convolution, a lower end convolution, and a plurality of helical convolutions that extend between the upper end convolution and the lower end convolution, the plurality of open coil springs;
a first set of upper lacings extending between the plurality of rows and the plurality of columns, each of the upper lacings in the first set extending in a first direction and across multiple upper end convolutions of the open coils springs to the perimeter of the matrix; and
a second set of upper lacings extending between the plurality of rows and the plurality of columns, each of the upper lacings in the second set extending in a second direction different than the first direction and across multiple upper end convolutions of the open coils springs to the perimeter of the matrix;
wherein the first set of upper lacings and the second set of upper lacings are connected to form a net;
wherein for each of the open coil springs, at least one of the first set of upper lacings connects the open coil spring to an open coil spring of an adjacent row and an adjacent column, and at least one of the second set of upper lacings connects the open coil spring to an open coil spring of an adjacent row and an adjacent column, and
wherein the first set of upper lacings and the second set of upper lacings extend at an angle relative to the rows of open coil springs such that the first set of upper lacings do not extend between two adjacent open coil springs within the same row and the second set of upper lacings do not extend between adjacent open coil springs within the same row.

8. The open coil spring assembly of claim 7 , wherein the second direction is perpendicular to the first direction.

9. The open coil spring assembly of claim 7 , wherein the first set of upper lacings and the second set of upper lacings are elastic.

10. The open coil spring assembly of claim 7 , wherein the first set of upper lacings connect each of the open coil springs to an open coil spring of an adjacent column; and
wherein the second set of upper lacings connect each of the open coil springs to an open coil spring of an adjacent column.

11. The open coil spring assembly of claim 7 , wherein the upper lacings connect the upper end convolutions of the open coil springs.

Assignees

• Sealy Technology Llc

Inventors

• Demoss Larry K
• Manuszak Brian M
• Tar Kevin M
• Thomas Darin T
• Green Daniel W
• Just Morrison J

Classifications

• A47C27/20

  with springs moulded in, or situated in openings in foamed material · CPC title

• A47C27/144

  inside the mattress or cushion · CPC title

• F16F3/02

  with springs made of steel or of other material having low internal friction · CPC title

• A47C23/05

  Frames therefor; Connecting the springs to the frame {; Interconnection of springs, e.g. in spring units} · CPC title

• A47C23/043 Primary

  using wound springs · CPC title