Method for controlling the operation of a production line and production line suitable therefor

Patent metadata

Field	Value
Publication number	US-12397945-B2
Application number	US-202418599616-A
Country	US
Kind code	B2
Filing date	Mar 8, 2024
Priority date	Mar 10, 2023
Publication date	Aug 26, 2025
Grant date	Aug 26, 2025

Abstract

In order to be able to achieve a control target (Z) selected by a user in the simplest possible way during operation of a production line ( 500 ), performance indicators (LKs) are calculated from performance parameters (LP) which are measurable or discernible or can be specified and can originate from several different machines ( 100, 200, 300 ) of the production line ( 500 ). By achieving or even optimizing these one or more performance indicators (LKs) stored in a control with control target (Z) within their target range, it is ensured that the overall regulation target (Z), i.e. for the entire production line ( 500 ), is also achieved.

First claim

What is claimed is:

1. A method for regulating operation of a production line including:
a single-track or multi-track slicing machine in which product calibers are cut into slices and the slices are grouped into portions,
a packaging machine for packaging the portions, with a feeder station in which a portion of the portions can be deposited on or in a packaging element,
a transport and buffer machine, hereinafter TP machine, for transporting the portions from the slicing machine to the feeder station of the packaging machine and buffering in-between, and
a line control for controlling moveable parts of the production line,
wherein performance indicators are calculated for the production line from performance parameters which are selectable or fixed,
wherein a selection of control targets is specified, for achievement of which a target value or a target range of at least one of the performance indicators is correlated,
wherein the method comprises:
receiving a control target selected by a user, and
automatically controlling those selectable performance parameters which are required to determine the at least one performance indicator correlated with the selected control target in such a way that the target value of the correlated at least one performance indicator required for the selected control target is achieved or the target range of the correlated at least one performance indicator is achieved;
wherein a first performance indicator LK 1 reflecting a number of portions packaged per unit time is calculated using the following performance parameters:
AnzP=number of portions that can be produced from a product caliber K,
U/s=rotational speed of a blade of the slicing machine,
T/s=number of cycles of the packaging machine,
AnzR=number of rows of portions running in transverse direction to a passage direction, which comprises a format fed at once at a feeding point,
Lt=loading time of the slicing machine,
AnzS=number of slices per portion,
AnzL=number of blank cuts of the slicing machine between two successively produced portions.

2. The method according to claim 1 , further comprising
receiving, from the user, specification of one or more of the selectable performance parameters with regard to target value or target range,
and/or
receiving, from the user, specification of a target value or target range for a performance parameter which can be monitored by sensors of the production line and which represents a quality criterion.

3. The method according to claim 1 , wherein
a performance indicator of the performance indicators contains performance parameters from different machines
and/or
a permissible range is specified for the selectable performance parameters.

4. The method according to claim 1 , wherein
an automatically controlled performance parameter, which is used to calculate a performance indicator for which a target range is predetermined, is controlled in such a way that the performance indicator calculated with it is optimized within this target range,
and/or
the at least one performance indicator correlated with the selected control target is monitored as a regulation target during operation of the production line and the selectable performance parameters associated with the at least one performance indicator are automatically readjusted during operation of the production line in such a way that during operation of the production line the necessary target value of the correlated at least one performance indicator is permanently achieved or the target range of the at least one performance indicator is achieved.

5. The method according to claim 1 , wherein
the calculation of a performance indicator can be carried out with aid of a machine control of one of the slicing machine, the packaging machine, or the transport and buffer machine, and
the line control is superordinate to the machine controls by executing a simulation on the machine control or the line control or an external control.

6. The method of claim 1 , wherein the first performance indicator LK 1 is calculated using the following formula:

LK
⁢
1

=

(

AnzP
×
U
/
s

)

⁢

/
[

T
/
s
×
AnzR
×

(

Lt
×
U
/
s

+

AnzP
×

(

AnzS
+
AnzL

)

)

]

.

7. The method according to claim 1 , wherein for a first control target or regulation target of a maximum number of portions packaged by the production line per unit of time
the performance parameters correlated with the first performance indicator LK 1 are controlled in such a way that LK 1 >1.

8. The method according to claim 7 , wherein the performance parameters correlated with the first performance indicator LK 1 are controlled in such a way that LK 1 is in a range from 1.03 to 1.15.

9. The method according to claim 1 , wherein, for a second control target or regulation target of a cycle operation of the packaging machine with a highest cycle time that is at most 10% above a lowest cycle time,
the performance parameters correlated with the first performance indicator LK 1 are controlled in such a way that LK 1 >1,

and/or
the performance parameters correlated with a second performance indicator LK 2 are controlled in such a way that LK 2 >1.

10. The method according to claim 1 , wherein, for a second control target or regulation target of a cycle operation of the packaging machine with a highest cycle time at most 5% above a lowest cycle time,
the performance parameters correlated with the first performance indicator LK 1 are controlled in such a way that LK 1 is in a range from 1.03 to 1.15, each included,
and/or
the performance parameters correlated with a second performance indicator LK 2 are controlled in such a way that LK 2 is in a range from 1.05 to 1.20, each included.

11. The method according to claim 1 , wherein a second performance indicator LK 2 reflecting a sufficient buffering capacity of the TP machine is calculated using the following performance parameters:
Pt=time that the packaging machine can be operated from a time the slicing machine stops using buffered portions,
Wt=refill time comprising loading time Lt of the slicing machine plus t

Assignees

• Multivac Haggenmueller Kg

Inventors

• Gropper Daniel
• Schilling Pascal

Classifications

• B65B35/44 Primary

  by endless belts or chains {(B65B35/405 takes precedence)} · CPC title

• B65B25/06 Primary

  Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products · CPC title