FDM printed item with dopant material

Patent metadata

Field	Value
Publication number	US-12397498-B2
Application number	US-202017775536-A
Country	US
Kind code	B2
Filing date	Nov 6, 2020
Priority date	Nov 14, 2019
Publication date	Aug 26, 2025
Grant date	Aug 26, 2025

Abstract

The invention provides a method for producing a 3D item ( 1 ) by means of fused deposition modeling, the method comprising a 3D printing stage comprising layer-wise depositing an extrudate ( 321 ) comprising 3D printable material ( 201 ), to provide the 3D item ( 1 ) comprising 3D printed material ( 202 ), wherein the 3D item ( 1 ) comprises layers ( 322 ) of 3D printed material ( 202 ), wherein the method further comprises controlling a first temperature T 1 of the 3D printable material ( 201 ) within a first temperature range, wherein the 3D printable material ( 201 ) comprises a thermoplastic host material ( 401 ) and a dopant material ( 410 ) in the range of 1-20 vol %, the dopant material ( 410 ) comprising polymeric flake-like particles having a metal coating, wherein the 3D printable material ( 201 ) has an optical property that irreversibly changes from a low-temperature optical property to a high-temperature optical property when increasing a temperature of the 3D printable material (201) over a change temperature T c , the optical property being selected from the group consisting of reflection, transmission, luminescence, absorption, and color, wherein the change temperature T c is within the first temperature range, wherein during at least a first part of the 3D printing stage the first temperature T 1 is below the change temperature T c , and wherein during at least a second part of the 3D printing stage the first temperature T 1 is above the change temperature T c .

First claim

The invention claimed is:

1. A method for producing a 3D item by means of fused deposition modelling, the method comprising a 3D printing stage comprising layer-wise depositing an extrudate comprising 3D printable material, to provide the 3D item comprising 3D printed material, wherein the 3D item comprises layers of 3D printed material,
wherein the method further comprises controlling a first temperature T 1 of the 3D printable material within a first temperature range,
wherein the 3D printable material comprises:
a thermoplastic host material, and
a dopant material in the range of 1-20 vol. %, the dopant material comprising polymeric flake-like particles having a metal coating,
wherein the dopant has an optical property that irreversibly changes from a low-temperature optical property to a high-temperature optical property when increasing a temperature of the dopant over a change temperature T c , the optical property being selected from the group consisting of reflection, transmission, luminescence, absorption, and color,
wherein the change temperature T c is within the first temperature range, wherein during at least a first part of the 3D printing stage the first temperature T 1 is below the change temperature T c , and
wherein during at least a second part of the 3D printing stage the first temperature T 1 is above the change temperature T c .

2. The method according to claim 1 , wherein the method comprises executing the 3D printing stage with a fused deposition modeling 3D printer, comprising a printer head comprising a printer nozzle, wherein the method comprises controlling the first temperature T 1 of the 3D printable material within the printer nozzle.

3. The method according to claim 1 , wherein the thermoplastic host material comprises one or more of polyethylene (PE), low-density polyethylene (LDPE), polypropylene (PP), and low-density polypropylene (LDPP), or a copolymer of two or more of these.

4. The method according to claim 1 , wherein the dopant material comprises polyethylene terephthalate flake-like particles having an aluminum coating.

5. The method according to a claim 1 , wherein the dopant material comprises flake-like particles having a particle length and a particle height with an aspect ratio of L 1 /L 2 of at least 5, and wherein the method comprises printing one or more layers of the 3D printed material having a layer height (H), wherein the layer height (H) is smaller than the particle length, and wherein the layers are stacked.

6. The method according to claim 1 , wherein the dopant material comprise one or more of quantum particles, organic luminescent molecules, and luminescence quenching molecules.

7. The method according to claim 1 , wherein the dopant when the temperature is increased above the change temperature T c : (1) disintegrates into smaller particles, (2) is bleached, (3) oxidize or degrade or (4) changes shape, including bending or shriveling up.

8. A method for producing a 3D item by means of fused deposition modelling, the method comprising a 3D printing stage comprising layer-wise depositing an extrudate comprising 3D printable material, to provide the 3D item comprising 3D printed material, wherein the 3D item comprises layers of 3D printed material,
wherein the method further comprises controlling a first temperature T 1 of the 3D printable material within a first temperature range,
wherein the 3D printable material comprises:
a thermoplastic host material, and
a dopant material in the range of 1-20 vol. %, the dopant material comprising polymeric flake-like particles having a metal coating, wherein the dopant material provides a glitter optical property to the 3D printable material,
wherein the dopant material's glitter optical property irreversibly changes from a low-temperature first glitter optical property to a high-temperature a second or non-glitter optical property when increasing a temperature of the dopant material over a change temperature T c ,
wherein the change temperature T c is within the first temperature range, wherein during at least a first part of the 3D printing stage the first temperature T 1 is below the change temperature T c , and
wherein during at least a second part of the 3D printing stage the first temperature T 1 is above the change temperature T c .

Assignees

• Signify Holding Bv

Inventors

• Hikmet Rifat Ata Mustafa
• Van Bommel Ties
• Gruhlke Stefan Willi Julius

Classifications

• B29K2505/02

  Aluminium · CPC title

• B29K2467/003

  PET, i.e. polyethylene terephthalate · CPC title

• B29K2105/251

  Particles, powder or granules (expandable particles B29K2105/046) · CPC title

• B29K2101/12

  Thermoplastic materials · CPC title

• B29C64/209

  Heads; Nozzles · CPC title