Translucent photovoltaic device, translucent photovoltaic product and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-12396269-B2
Application number	US-202017786829-A
Country	US
Kind code	B2
Filing date	Dec 18, 2020
Priority date	Dec 19, 2019
Publication date	Aug 19, 2025
Grant date	Aug 19, 2025

Abstract

Translucent photovoltaic product, method of manufacturing the same and manufacturing apparatus. The method comprises: depositing a stack of layers on a carrier substrate, the stack comprising a first electrode layer, a photovoltaic layer and a second electrode layer; cutting through the substrate with the stack of layers to form a first and a second mutually disjoint sections; separating the first and the second section from each other; laminating the first section and the second section with a respective further substrate at a side opposite the carrier substrate to form a respective first and second photovoltaic device; and assembling the photovoltaic product from the first photovoltaic device and the second photovoltaic device, wherein the first and the second sections are mutually complementary comb shaped structures and wherein the second photovoltaic device is arranged in a second plane parallel to and in front of a first plane of said first photovoltaic device.

First claim

The invention claimed is:

1. A translucent photovoltaic product comprising:
a first section and a second section cut from respective sections of a stack of layers deposited on a carrier substrate, the stack comprising at least: a first electrode layer, a photovoltaic layer and a second electrode layer;
a first photovoltaic device formed with the first section on a first further substrate portion; and
a second photovoltaic device formed with the second section on a second further substrate portion,
wherein the first section and the second section have a substantially complementary comb-shape, the first section comprising first parallel strips having a width W and a space of width S between subsequent ones of the first parallel strips, the second section comprising second parallel strips also having a width W and a space of width S between subsequent ones of the second parallel strips, wherein a ratio (S−W)/W is at most 0.2, and
wherein the first photovoltaic device is arranged in a first plane and the second photovoltaic device is arranged in a second plane parallel to and in front of the first plane.

2. The translucent photovoltaic product according to claim 1 , wherein the first photovoltaic device and the second photovoltaic device are movably arranged with respect to each other along at least one direction defined by the first plane.

3. The translucent photovoltaic product according to claim 2 , wherein the first section with which the first photovoltaic device is formed has first parallel strips extending from a first base,
wherein the second section with which the second photovoltaic device is formed has second parallel strips extending from a second base,
wherein the first photovoltaic device and the second photovoltaic device are movably arranged with respect to each other at least according to a first direction aligned with the first parallel strips and the second parallel strips allowing the second parallel strips of the second section to cover the spaces between the first parallel strips of the first section to an extent defined by the relative position in the first direction.

4. The translucent photovoltaic product according to claim 2 , wherein the first section with which the first photovoltaic device is formed has first parallel strips extending from a first base,
wherein the second section with which the second photovoltaic device is formed has second parallel strips extending from a second base, and
wherein the first photovoltaic device and the second photovoltaic device are movably arranged with respect to each other at least according to a second direction transverse to a direction of the first parallel strips and the second parallel strips allowing the second parallel strips of the second section to cover the spaces between the first parallel strips of the first section to an extent defined by the relative position in the second direction.

5. A translucent photovoltaic product comprising: a first photovoltaic device, and a second photovoltaic device,
wherein the first photovoltaic device and the second photovoltaic device respectively comprise a first section and a second section cut from respective sections of a stack of layers deposited on a carrier substrate, the stack comprising at least: a first electrode layer, a photovoltaic layer and a second electrode layer;
wherein the first photovoltaic device is formed with the first section on a first further substrate portion and the second photovoltaic device formed with the second section on a second further substrate portion,
wherein the respective materials of the carrier substrate, the first electrode layer, the photovoltaic layer and the second electrode layer of the first section are the same as those of the carrier substrate, the first electrode layer, the photovoltaic layer and the second electrode layer of the second section;
wherein the first section and the second section have a substantially complementary comb-shape, the first section comprising first parallel strips having a width W and a space of width S between subsequent ones of the first parallel strips, the second section comprising second parallel strips also having a width W and a space of width S between subsequent ones of the second parallel strips, wherein a ratio (S−W)/W is at most 0.2, and
wherein the first photovoltaic device is arranged in a first plane and the second photovoltaic device is arranged in a second plane parallel to and in front of the first plane.

6. The translucent photovoltaic product according to claim 5 , wherein the first photovoltaic device and the second photovoltaic device are movably arranged with respect to each other along at least one direction defined by the first plane.

7. The translucent photovoltaic product according to claim 6 ,
wherein the first section with which the first photovoltaic device is formed has the first parallel strips extending from a first base,
wherein the second section with which the second photovoltaic device is formed has the second parallel strips extending from a second base, and
wherein the first photovoltaic device and the second photovoltaic device are movably arranged with respect to each other at least according to a first direction aligned with the first parallel strips and the second parallel strips allowing the second parallel strips of the second section to cover the spaces between the first parallel strips of the first section to an extent defined by the relative position in the first direction.

8. The translucent photovoltaic product according to claim 6 ,
wherein the first section with which the first photovoltaic device is formed has first parallel strips extending from a first base,
wherein the second section with which the second photovoltaic device is formed has second parallel strips extending from a second base, and
wherein the first photovoltaic device and the second photovoltaic device are movably arranged with respect to each other at least according to a second direction transverse to a direction of the first parallel strips and the second parallel strips allowing the second parallel strips of the second section to cover the spaces between the first parallel strips of the first section to an extent defined by the relative position in the second direction.

Assignees

• TNO

Inventors

• Unnikrishnan Sandeep
• Galagan Yulia
• Fledderus Henri
• Andriessen Hieronymus Antonius Josephus Maria
• Lifka Herbert

Classifications

• H10K30/50

  Photovoltaic [PV] devices · CPC title

• H10F77/147

  Shapes of bodies · CPC title

• H10F71/1375

  Apparatus for automatic interconnection of photovoltaic cells in a module · CPC title

• H10F71/00

  Manufacture or treatment of devices covered by this subclass (patterning processes to connect thin photovoltaic cells in integrated devices, or assemblies of multiple devices, having photovoltaic cells H10F19/33; manufacture or treatment of encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells H10F19/80; manufacture or treatment of integrated devices, or assemblies of multiple devices, comprising at least one element in which radiation controls the flow of current H10F39/00) · CPC title

• H10F19/30

  comprising thin-film photovoltaic cells · CPC title