Electric compressor

Patent metadata

Field	Value
Publication number	US-12392344-B2
Application number	US-202218723666-A
Country	US
Kind code	B2
Filing date	Dec 16, 2022
Priority date	Dec 24, 2021
Publication date	Aug 19, 2025
Grant date	Aug 19, 2025

Abstract

An electric compressor including a housing, a compression mechanism disposed in the housing and configured to compress a refrigerant, a motor configured to generate power required for the compression mechanism, a rotary shaft configured to transmit power from the motor to the compression mechanism, a bearing configured to support the rotary shaft, and an elastic member configured to press the rotary shaft toward the compression mechanism, thereby suppressing axial vibration of the rotary shaft during an operation, suppressing an increase in noise, and preventing damage to the bearing configured to support the rotary shaft.

First claim

The invention claimed is:

1. An electric compressor comprising:
a housing;
a compression mechanism disposed in the housing and configured to compress a refrigerant;
a motor configured to generate power required for the compression mechanism;
a rotary shaft configured to transmit power from the motor to the compression mechanism;
a bearing configured to support the rotary shaft; and
an elastic member configured to press the rotary shaft toward the compression mechanism, wherein the bearing further comprises a thrust bearing disposed between the elastic member and the rotary shaft, the rotary shaft further comprises a first end extending while penetrating the motor, and a second end extending toward a side opposite to the first end and connected to the compression mechanism, the housing further comprises a shaft receiving groove into which the first end of the rotary shaft, the elastic member, and the thrust bearing are inserted, the elastic member is supported on a base surface of the shaft receiving groove, the thrust bearing is tightly attached to a tip surface of the first end of the rotary shaft by the elastic member, the bearing further comprises a first radial bearing disposed in the shaft receiving groove and is configured to support an outer peripheral surface of the first end of the rotary shaft, the first radial bearing is configured as a bushing type sliding bearing, and an inner diameter of the shaft receiving groove is larger than an outer diameter of the sliding bearing, and an adapter is disposed between an inner peripheral surface of the shaft receiving groove and an outer peripheral surface of the sliding bearing.

2. The electric compressor of claim 1 , wherein the thrust bearing is configured as a plate-shaped sliding bearing.

3. The electric compressor of claim 1 , wherein the inner diameter of the shaft receiving groove is set to be at a same level as an outer diameter of the first radial bearing.

4. The electric compressor of claim 1 , further comprising:
a second radial bearing configured to support an outer peripheral surface of the second end of the rotary shaft,
wherein the second radial bearing further comprises:
an inner race fitted into the outer peripheral surface of the second end of the rotary shaft;
an outer race configured to accommodate the inner race and supported on the housing; and
balls interposed between the inner race and the outer race.

5. The electric compressor of claim 4 , wherein the inner race further comprises an inner track into which a first side of each of the balls is inserted,
wherein the outer race further comprises an outer track into which a second side of each of the balls is inserted,
wherein the inner track further comprises:
a first side inner track surface disposed to be close to the compression mechanism based on a center of the balls; and
a second side inner track surface disposed to be close to a side opposite to the first side inner track surface,

wherein the outer track further comprises:
a first side outer track surface disposed to be close to the compression mechanism based on the center of the balls; and
a second side outer track surface disposed to be close to a side opposite to the first side outer track surface, and

wherein when the rotary shaft is pressed toward the compression mechanism, the inner race is pressed toward the compression mechanism through the rotary shaft, such that each of the balls is also supported in an axial direction by the second side inner track surface and the first side outer track surface.

6. The electric compressor of claim 1 , wherein the elastic member is configured as one of a wave spring, a conical spring, and a wire spring.

7. An electric compressor comprising:
a housing;
a compression mechanism disposed in the housing and configured to compress a refrigerant;
a motor configured to generate power required for the compression mechanism;
a rotary shaft configured to transmit power from the motor to the compression mechanism;
a bearing configured to support the rotary shaft; and
an elastic member configured to press the rotary shaft toward the compression mechanism, wherein the rotary shaft further comprises:
a first end extending while penetrating the motor; and
a second end extending toward a side opposite to the first end and connected to the compression mechanism,
wherein the first end further comprises:
a first portion; and
a second portion extending from the first portion toward a side opposite to the motor,
wherein an outer diameter of the first portion is larger than an outer diameter of the second portion such that a stepped surface is formed between the first portion and the second portion,
wherein the bearing further comprises a first radial bearing configured to support an outer peripheral surface of the second portion, and
wherein the elastic member is disposed between the first radial bearing and the stepped surface.

8. The electric compressor of claim 7 , wherein the bearing further comprises a thrust bearing disposed between the elastic member and the stepped surface, wherein the elastic member is supported on the first radial bearing, and wherein the thrust bearing is tightly attached to the stepped surface by the elastic member.

9. The electric compressor of claim 7 , wherein the elastic member is supported on the first radial bearing and the stepped surface.

Assignees

• Hanon Systems

Inventors

• Son Eun Gi
• Na Seung Kyu
• Park Bok Ki
• Jeong You Cheol

Classifications

• F04C27/005

  Axial sealings for working fluid · CPC title

• F04C2240/60

  Shafts · CPC title

• F04C29/0021

  Systems for the equilibration of forces acting on the pump (interstice adjustment other than by fluid pressure F01C21/102) · CPC title

• F04C23/008

  Hermetic pumps · CPC title

• F04C2240/50

  Bearings · CPC title