Modularly constructed exhaust gas treatment arrangement

Patent metadata

Field	Value
Publication number	US-12392271-B2
Application number	US-202418640983-A
Country	US
Kind code	B2
Filing date	Apr 19, 2024
Priority date	Apr 21, 2023
Publication date	Aug 19, 2025
Grant date	Aug 19, 2025

Abstract

In a modularly configured exhaust gas treatment arrangement, a first module includes an entry interface and a first mixing section, a second module includes a first deflection housing and a first catalytic converter arrangement of a first exhaust gas treatment section. The second module is detachably connected to the first module and a third module includes a particle filter arrangement of the first exhaust gas treatment section. The third module is detachably connected to the second module and a fourth module includes a second deflection housing. The fourth module is detachably connected to the third module. A fifth module includes a second mixing section, a third deflection housing, and a second exhaust gas treatment section and the fifth module is detachably connected to the fourth module.

First claim

The invention claimed is:

1. A modularly constructed exhaust gas treatment arrangement comprising:
an entry interface for receiving exhaust gas into said exhaust gas treatment arrangement;
a first mixing section having an exit area;
a first exhaust gas treatment section having a first catalytic converter arrangement and a particle filter arrangement and defining an entry area and an exit area;
a second mixing section having an entry area and an exit area;
a second exhaust gas treatment section having a second catalytic converter arrangement and defining an entry area;
a first deflection housing connecting said exit area of said first mixing section to said entry area of said first exhaust gas treatment section;
a second deflection housing connecting said exit area of said first exhaust gas treatment section to said entry area of said second mixing section;
a third deflection housing connecting said exit area of said second mixing section to said entry area of said second exhaust gas treatment section;
a first module including said entry interface and said first mixing section;
a second module including said first deflection housing and said first catalytic converter arrangement of said first exhaust gas treatment section;
said second module being detachably connected to said first module;
a third module including said particle filter arrangement of said first exhaust gas treatment section;
said third module being detachably connected to said second module;
a fourth module including said second deflection housing;
said fourth module being detachably connected to said third module;
a fifth module including said second mixing section, said third deflection housing and said second exhaust gas treatment section; and,
said fifth module being detachably connected to said fourth module;
wherein said first mixing section is elongated in the direction of a first mixing section longitudinal axis parallel to an exhaust gas treatment arrangement longitudinal axis, said second mixing section is elongated in the direction of a second mixing section longitudinal axis parallel to said longitudinal axis of said exhaust gas treatment arrangement, said first exhaust gas treatment section is elongated in the direction of a first exhaust gas treatment section longitudinal axis parallel to the exhaust gas treatment arrangement longitudinal axis, the second exhaust gas treatment section is elongated in the direction of a second exhaust gas treatment section longitudinal axis parallel to said longitudinal axis of said exhaust gas treatment arrangement, and said first mixing section, said second mixing section, said first exhaust gas treatment section, and said second exhaust gas treatment section are arranged overlapping one another in the direction of said longitudinal axis of said exhaust gas treatment arrangement.

2. The exhaust gas treatment arrangement of claim 1 , wherein at least one module of said first module, said second module, said third module, said fourth module, and said fifth module is detachably connected to at least one other module of said first module, said second module, said third module, said fourth module, and said fifth module by a threaded fastener connection and/or a clamp connection.

3. The exhaust gas treatment arrangement of claim 1 , wherein said exit area of said first mixing section is detachably connected to an entry area of said first deflection housing.

4. The exhaust gas treatment arrangement of claim 1 , wherein an exit area of said first catalytic converter arrangement is detachably connected to an entry area of said particle filter arrangement.

5. The exhaust gas treatment arrangement of claim 1 , wherein an exit area of the particle filter arrangement is detachably connected to an entry area of said second deflection housing.

6. The exhaust gas treatment arrangement of claim 1 , wherein an exit area of said second deflection housing is detachably connected to said entry area of said second mixing section.

7. The exhaust gas treatment arrangement of claim 1 , wherein said first catalytic converter arrangement includes a pre-SCR catalytic converter unit, and said first module has a first reaction agent interface for receiving a first reaction agent dispenser.

8. The exhaust gas treatment arrangement of claim 7 , wherein said first reaction agent interface is provided in the region of an entry area of said first mixing section.

9. The exhaust gas treatment arrangement of claim 1 , wherein said first catalytic converter arrangement includes an oxidation catalytic converter unit.

10. The exhaust gas treatment arrangement of claim 1 , wherein said second catalytic converter arrangement includes at least one main SCR catalytic converter unit, and said fourth module has a second reaction agent interface for receiving a second reaction agent dispenser.

11. The exhaust gas treatment arrangement of claim 10 , wherein said second catalytic converter arrangement includes two main SCR catalytic converter units connected in parallel to one another.

12. The exhaust gas treatment arrangement of claim 11 , wherein said exhaust gas treatment arrangement defines a longitudinal center axis and, in a circumferential direction around said longitudinal center axis, one of said main SCR catalytic converter units follows said first exhaust gas treatment section, said second mixing section follows said one main SCR catalytic converter unit of said two main SCR catalytic converter units, the other main SCR catalytic converter unit of the two main SCR catalytic converter units follows the second mixing section, and said first exhaust gas treatment section follows the other main SCR catalytic converter unit of said two main SCR catalytic converter units.

13. The exhaust gas treatment arrangement of claim 1 , wherein said first deflection housing and said third deflection housing are arranged in a first axial end area of said exhaust gas treatment arrangement with respect to a longitudinal axis of said exhaust gas treatment arrangement, and said second deflection housing is arranged in a second axial end area with respect to said longitudinal axis of said exhaust gas treatment arrangement.

14. The exhaust gas treatment arrangement of claim 1 , wherein said exhaust gas treatment arrangement further comprises: an exit housing, and, wherein an exit area of said second exhaust gas treatment section is open to said exit housing, and an exit interface for emitting exhaust gas from said exhaust gas treatment arrangement is provided on said exit housing.

15. The exhaust gas treatment arrangement of claim 14 , wherein said exit housing defines an interior; and, at least a part of said second mixing section extends in said interior of said exit housing.

16. An exhaust gas system for an internal combustion engine comprising:
an exhaust gas treatment arrangement;
said exhaust gas treatment arrangement including:
an entry interface for receiving exhaust gas into said exhaust gas treatment arrangement;
a first mixing section having an exit area;
a first exhaust gas treatment section having a first catalytic converter arrangement and a particle filter arrangement and defining an entry area and an exit area;
a second mixing section having an entry area and an exit area;
a second exhaust gas treatment section having a second catalytic converter arrangement and defining an entry area;
a first deflection housing connecting said exit area of said first mixing section to said entry area of said first exhaust gas treatment section;
a second deflection housing connecting said exit area of said first exhaust gas

Assignees

• Purem GmbH

Inventors

• VELYAEV Oleksandr
• Lin Shengxiao
• Kast Peter

Classifications

• F01N2610/1453

  Sprayers or atomisers; Arrangement thereof in the exhaust apparatus · CPC title

• F01N3/2892

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• F01N3/2882

  Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices (combined with absorbents or adsorbents only F01N3/0814; combined with particulate filters F01N3/035) · CPC title

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title

• F01N3/106

  Auxiliary oxidation catalysts · CPC title