Continuous process for sustainable production of hydrogen

Patent metadata

Field	Value
Publication number	US-12391547-B2
Application number	US-201917260991-A
Country	US
Kind code	B2
Filing date	Jul 18, 2019
Priority date	Jul 19, 2018
Publication date	Aug 19, 2025
Grant date	Aug 19, 2025

Abstract

The disclosure provides a method of producing hydrogen. The method comprises conducting a thermochemical reaction by contacting a metal, or an alloy thereof, with steam to produce a metal oxide and/or a metal hydroxide and hydrogen. The method then comprises contacting the metal oxide and/or the metal hydroxide produced in the thermochemical reaction with water or a basic aqueous solution to produce a solution comprising a metal ion. Finally, the method comprises conducting an electrochemical reaction by applying a voltage across an anode and a cathode, whereby at least a portion of the cathode contacts the solution comprising the metal ion, to produce hydrogen, oxygen and the metal, or the alloy thereof.

First claim

The invention claimed is:

1. A method of producing hydrogen, the method comprising:
conducting a thermochemical reaction by contacting zinc or tin, or an alloy thereof, wherein the zinc or tin, or the alloy thereof, is a solid; with steam to produce zinc oxide and/or zinc hydroxide or tin oxide and/or tin hydroxide and hydrogen;
contacting the zinc oxide and/or zinc hydroxide or the tin oxide and/or tin hydroxide produced in the thermochemical reaction with water or a basic aqueous solution to produce a solution comprising a zinc ion or a tin ion; and
conducting an electrochemical reaction by applying a voltage across an anode and a cathode, wherein the voltage is applied by a power supply and whereby at least a portion of the cathode contacts the solution comprising the zinc ion or the tin ion, to simultaneously produce hydrogen and the zinc or tin, or the alloy thereof at the cathode and to produce oxygen at the anode.

2. A method of producing hydrogen, the method comprising:
contacting zinc oxide and/or zinc hydroxide or tin oxide and/or tin hydroxide with water or a basic aqueous solution to produce a solution comprising a zinc ion or a tin ion;
conducting an electrochemical reaction by applying a voltage across an anode and a cathode, wherein the voltage is applied by a power supply and whereby at least a portion of the cathode contacts the solution comprising the zinc ion or the tin ion, to simultaneously produce hydrogen and zinc or tin, or an alloy thereof, at the cathode and to produce oxygen at the anode; and
conducting a thermochemical reaction by contacting the zinc or tin, or the alloy thereof, produced in the electrochemical reaction, wherein the zinc or tin, or the alloy thereof, is a solid; with steam to produce the zinc oxide and/or zinc hydroxide or tin oxide and/or tin hydroxide and hydrogen.

3. The method according to claim 1 , wherein the electrochemical reaction is conducted repeatedly, or continuously.

4. The method according to claim 1 , wherein the thermochemical reaction is conducted continuously, or repeatedly.

5. The method according to claim 1 , wherein the zinc or tin, or the alloy thereof, is contacted with the steam at a temperature of between 100° C. and 700° C.

6. The method according to claim 1 , wherein the method comprises agitating the zinc or tin, or the alloy thereof, while it is being contacted with the steam.

7. The method according to claim 1 , wherein the method comprises condensing unreacted steam from a gaseous mixture obtained from the thermochemical reaction.

8. The method according to claim 1 , wherein the method comprises contacting the zinc oxide and/or zinc hydroxide or tin oxide and/or tin hydroxide with the basic aqueous solution and the basic aqueous solution comprises a base, and the base is an Arrhenius base, a Lewis base, or a Bronsted-Lowry base, optionally wherein the base is an Arrhenius base and comprises an alkali metal or alkaline earth metal hydroxide.

9. The method according to claim 1 , wherein the method comprises contacting the zinc oxide and/or zinc hydroxide or tin oxide and/or tin hydroxide with the basic aqueous solution, and the basic aqueous solution comprises a concentration of between 0.5 and 8.5 M of a base.

10. The method according to claim 1 , wherein the method comprises contacting the zinc oxide and/or zinc hydroxide or tin oxide and/or tin hydroxide with the basic aqueous solution, and the zinc oxide and/or zinc hydroxide or tin oxide and/or tin hydroxide is contacted with the basic aqueous solution in a sufficient quantity to produce the solution comprising the zinc or tin ion, wherein the zinc or tin ion is present at a concentration of between 0.001 and 1 M.

11. The method according to claim 1 , wherein the method comprises contacting the zinc oxide and/or zinc hydroxide or tin oxide and/or tin hydroxide with water, and the zinc oxide and/or zinc hydroxide or tin oxide and/or tin hydroxide is contacted with water in a sufficient quantity to produce the solution comprising the zinc or tin ion, wherein the zinc or tin ion is present at a concentration of between 0.2 and 5 M.

12. The method according to claim 1 , wherein the anode and the cathode are disposed in an undivided electrochemical cell.

13. The method according to claim 1 , wherein the anode and the cathode are disposed in an electrochemical cell, and the electrochemical cell comprises a membrane disposed between the anode and the cathode dividing the cell into two portions.

14. The method according to claim 13 , wherein the method comprises disposing the solution comprising the zinc or tin ion in a cathode portion of the cell, such that at least a portion of the cathode contacts the solution comprising the zinc or tin ion and the method further comprises disposing a further electrolyte in an anode portion of the cell, such that at least a portion of the anode contacts the further electrolyte, optionally wherein the further electrolyte comprises a basic aqueous solution.

15. The method according to claim 1 , wherein the method comprises applying a voltage of between 1 and 5 V across the anode and cathode.

16. The method according to claim 1 , wherein the method comprises causing a current of between 0.5 and 4 A to flow through the anode, cathode and the solution comprising the zinc or tin ion.

17. The method according to claim 1 , wherein the zinc or tin, or the alloy thereof, comprises a powder, pellets, or flakes.

18. The method according to claim 1 , wherein the zinc or tin, or the alloy thereof, is contacted with the steam at a pressure of between 2,000 and 30,000 kPa.

Assignees

• Univ Surrey

Inventors

• Amini Horri Bahman
• Gu sai

Classifications

• C01B3/10 Primary

  by reaction of water vapour with metals · CPC title

• C25C7/00

  Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells (for the production of aluminium C25C3/06 - C25C3/22) · CPC title

• C25C1/16

  of zinc, cadmium or mercury · CPC title

• C25C1/14

  of tin · CPC title

• C25B1/04 Primary

  by electrolysis of water · CPC title