Catheter with mapping and ablating tip assembly

Patent metadata

Field	Value
Publication number	US-12390271-B2
Application number	US-202318160973-A
Country	US
Kind code	B2
Filing date	Jan 27, 2023
Priority date	May 2, 2016
Publication date	Aug 19, 2025
Grant date	Aug 19, 2025

Abstract

Ablation systems of the present disclosure facilitate the safe formation of wide and deep lesions. For example, ablation systems of the present disclosure can allow for the flow of irrigation fluid and blood through an expandable ablation electrode, resulting in efficient and effective cooling of the ablation electrode as the ablation electrode delivers energy at a treatment site of the patient. Additionally, or alternatively, ablation systems of the present disclosure can include a deformable ablation electrode and a plurality of sensors that, in cooperation, sense the deformation of the ablation electrode, to provide a robust indication of the extent and direction of contact between the ablation electrode and tissue at a treatment site.

First claim

We claim:

1. A catheter, comprising:
a shaft having a proximal end portion and a distal end portion; and
a tip assembly coupled to the distal end portion of the shaft, the tip assembly including (a) a plurality of cells formed of struts separated by joints, wherein the struts are moveable based on a flexibility of the joints, and (b) one or more sensors, wherein the one or more sensors are disposed on the struts, wherein:
at least a portion of each cell in the plurality of cells is configured to conduct and deliver ablative electrical energy along a majority of its length directly to a target tissue of a patient,
a sensor of the one or more sensors is electrically isolated, via an electrically insulating material, from a respective strut in the plurality of cells, the sensor mounted to the respective strut,
the electrically insulating material is positioned between the sensor and the respective strut, and
the sensor of the one or more sensors is configured to measure an electrophysiological signal corresponding to electrical activity of the tissue in an area of an anatomic structure local to the sensor, the electrical activity useable for mapping the anatomic structure.

2. The catheter of claim 1 wherein:
the tip assembly is transitionable between a compressed state and an expanded state; and
a distance between a distalmost portion of the tip assembly and the distal end portion of the shaft decreases as the tip assembly expands from the compressed state to the expanded state.

3. The catheter of claim 2 wherein, in the expanded state, the tip assembly is generally ellipsoidal.

4. The catheter of claim 2 wherein, in the expanded state, a cross-sectional diameter of the tip assembly is larger than a cross-sectional diameter of the distal end portion of the shaft.

5. The catheter of claim 1 wherein:
the tip assembly is transitionable between an expanded state and a compressed state; and
a distance between a distalmost portion of the tip assembly and the distal end portion of the shaft increases as the tip assembly collapses from the expanded state to the compressed state.

6. The catheter of claim 1 wherein the cells of the plurality of cells are electrically coupled to one another to form a single electrical conductor.

7. The catheter of claim 1 wherein a first subset of the plurality of cells is electrically isolated from a second subset of the plurality of cells such that the tip assembly includes two electrodes of a bipolar electrode configuration.

8. The catheter of claim 1 wherein:
the one or more sensors include a first sensor and a second sensor; and
the first sensor is disposed along the tip assembly at a location distal to the second sensor.

9. The catheter of claim 1 , further comprising a substantially rigid structure coupled to the distal end portion of the catheter shaft at only a proximal end of the structure, wherein the structure protrudes from the distal end portion of the catheter shaft into and terminates within a volume defined by inner surfaces of the plurality of cells such that the structure is enclosed by the plurality of cells of the tip assembly.

10. The catheter of claim 9 wherein:
the one or more sensors includes a plurality of sensors; and
sensors of the plurality of sensors are disposed along the tip assembly such that, as the tip assembly contacts tissue while the tip assembly is in an axial orientation in which a longitudinal axis of the catheter shaft is generally perpendicular to the tissue, a sensor of the plurality of sensors makes initial contact with the tissue before the structure.

11. The catheter of claim 9 wherein:
the one or more sensors include a plurality of sensors; and
sensors of the plurality of sensors are disposed along the tip assembly such that as the tip assembly contacts tissue while the tip assembly is in a lateral orientation in which a longitudinal axis of the catheter shaft is generally parallel to the tissue, a sensor of the plurality of sensors makes initial contact with the tissue before the structure.

12. The catheter of claim 1 wherein, while the tip assembly is contacting the target tissue and is in an axial orientation in which a longitudinal axis of the catheter shaft is generally perpendicular to the target tissue, at least one cells of the plurality of cells is in contact with the target tissue and is configured to conduct and deliver the ablative electrical energy to the target tissue.

13. The catheter of claim 1 wherein, while the tip assembly is contacting the target tissue and is in a lateral orientation in which a longitudinal axis of the catheter shaft is generally parallel to the target tissue, at least one cells of the plurality of cells is in contact with the target tissue and is configured to conduct and delivery the ablative electrical energy to the target tissue.

14. The catheter of claim 1 wherein the tip assembly is coupled to the distal end portion of the catheter shaft via a coupling portion, and wherein the coupling portion includes a ring.

15. The catheter of claim 1 , further comprising a substantially rigid structure coupled to the distal end portion of the catheter shaft, in which a sensor of the plurality of sensors makes initial contact with the tissue before the rigid structure.

16. A catheter, comprising:
a shaft having a proximal end portion and a distal end portion;
an ablation electrode coupled to the distal end portion of the shaft, the ablation electrode including a plurality of cells formed of struts separated by joints, wherein the struts are moveable based on a flexibility of the joints and configured to conduct and deliver ablative electrical energy along a majority of their lengths directly to tissue of a patient; and
a plurality of surface electrodes disposed along an outer surface of the ablation electrode, each surface electrode of the plurality of surface electrodes electrically isolated from the ablation electrode via an electrically insulating material positioned between a sensor and the ablation electrode, wherein the sensor is mounted to a strut, and wherein each surface electrode of the plurality of surface electrodes is useable to measure an electrophysiological signal corresponding to electrical activity in the tissue and map an anatomic structure based at least in part on the electrical activity (a) corresponding to tissue of the anatomic structure and (b) measured by the surface electrode in an area local to the surface electrode.

17. A method, comprising:
positioning a tip assembly of a catheter within an anatomic structure of a patient, the tip assembly coupled to a distal end portion of a shaft and including (a) a plurality of cells formed of struts separated by joints, wherein the struts are moveable based on a flexibility of the joints, and (b) one or more sensors disposed on the struts,
at least a portion of each cell in the plurality of cells is configured to conduct and deliver ablative electrical energy along a majority of its length directly to target tissue of the anatomic structure, and
at least one sensor of the one or more sensors is electrically isolated, via an electrically insulating material, from a respective strut in the plurality of cells, the at least one sensor mounted to a struct of the respective strut, the electrically insulating material positioned between the at least one sensor and the respective strut;
mapping select tissue of the anatomic structure, wherein mapping the select tissue includes measuring an electrophysiological signal corresponding to electrical activity of the tissue local to the at least

Assignees

• Affera Inc

Inventors

• Harlev Doron
• Collier Ian
• Wallace Andrew Miles
• Bond Jonathan Matthew

Classifications

• A61B2018/00988

  Means for storing information, e.g. calibration constants, or for preventing excessive use, e.g. usage, service life counter · CPC title

• A61B2018/00875

  Resistance or impedance · CPC title

• A61B2018/00797

  measured by multiple temperature sensors · CPC title

• A61B2018/00767

  Voltage · CPC title

• A61B2018/00357

  Endocardium · CPC title