Diagnostic circuit for a battery disconnect unit, method for diagnosing a battery disconnect unit, battery disconnect unit

Patent metadata

Field	Value
Publication number	US-12385976-B2
Application number	US-202318159537-A
Country	US
Kind code	B2
Filing date	Jan 25, 2023
Priority date	Jan 26, 2022
Publication date	Aug 12, 2025
Grant date	Aug 12, 2025

Abstract

A diagnostic circuit ( 60 ) for diagnosing a battery disconnect unit ( 100 ) for disconnecting a battery system ( 200 ) from an electrical system ( 300 ). The battery disconnect unit ( 100 ) includes a first switching element (S 1 ) and a second switching element (S 2 ). A first connection of the first switching element (S 1 ) is connected to a first node point ( 8 ), and a second connection of the first switching element (S 1 ) is connected to the first terminal ( 2 ). A first connection of the second switching element (S 2 ) is connected to the first node point ( 8 ), and a second connection of the second switching element (S 2 ) is connected to the second terminal ( 4 ). The diagnostic circuit ( 60 ) includes a first voltage divider ( 61 ) and a second voltage divider ( 62 ).

First claim

The invention claimed is:

1. A diagnostic circuit for diagnosing a battery disconnect unit for disconnecting a battery system from an electrical system, the battery disconnect unit comprising:
a first terminal, a second terminal, a first switching element, and a second switching element, wherein
a first connection of the first switching element is connected to a first node point,
a second connection of the first switching element is connected to the first terminal,
a first connection of the second switching element is connected to the first node point, and
a second connection of the second switching element is connected to the second terminal, wherein
the diagnostic circuit comprises a first voltage divider comprising a first resistor, a second resistor, and a first protective diode, and a second voltage divider comprising a third resistor, a fourth resistor, and a second protective diode, wherein
the first resistor, the second resistor, and the first protective diode are connected in series such that an anode of the first protective diode is connected directly to a second node point,
a cathode of the first protective diode is connected to a first connection of the first resistor,
a second connection of the first resistor is connected to a first connection of the second resistor, and
a second connection of the second resistor is connectable to one of the second connection of the first switching element and of the second connection of the second switching element, wherein
the third resistor, the fourth resistor, and the second protective diode are connected in series such that the anode of the second protective diode is connected directly to the second node point,
the cathode of the second protective diode is connected to a first connection of the third resistor,
a second connection of the third resistor is connected to a first connection of the fourth resistor, and
a second connection of the fourth resistor is connectable to another of the second connection of the first switching element and of the second connection of the second switching element,
wherein the first resistor, the second resistor, the third resistor, and the fourth resistor are separate resistors.

2. The diagnostic circuit according to claim 1 , wherein
the first and the second voltage divider have an identical resistance ratio.

3. The diagnostic circuit according to claim 1 , wherein
a resistance ratio of the first voltage divider deviates from a resistance ratio of the second voltage divider.

4. The diagnostic circuit according to claim 1 , further comprising a DC voltage source that generates a DC voltage between the first and the second node point during diagnostics.

5. A method of diagnosing a battery disconnect unit for disconnecting a battery system from an electrical system by means of a diagnostic circuit having a first voltage divider including connected in series a first resistor, a second resistor, and a first protective diode such that an anode of the first protective diode is connected directly to a second node point, and a second voltage divider including connected in series a third resistor, a fourth resistor, and a second protective diode such that an anode of the second protective diode is connected directly to the second node point, wherein
the battery disconnect unit comprises a first terminal, a second terminal, a first switching element, and a second switching element, wherein
a first connection of the first switching element is connected to a first node point,
a second connection of the first switching element is connected to the first terminal,
a first connection of the second switching element is connected to the first node point, and
a second connection of the second switching element is connected to the second terminal,
wherein the method comprises the following steps:
connecting a second connection of the second resistor to one of the second connection of the first switching element and of the second connection of the second switching element;
connecting a second connection of the fourth resistor to another of the second connection of the first switching element and of the second connection of the second switching element;
generating a DC voltage between the first and the second node point by means of a DC voltage source, while the first and the second switching element are in an open state;
detecting a first measured value of a voltage drop at the second resistor;
detecting a second measured value of the voltage drop at the fourth resistor; and
outputting the switching states of the first and the second switching element,
wherein the first resistor, the second resistor, the third resistor, and the fourth resistor are separate resistors.

6. A battery disconnect unit for disconnecting a battery system from an electrical system, comprising a first terminal, a second terminal, a first switching element and a second switching element, wherein
a first connection of the first switching element is connected to a first node point,
a second connection of the first switching element is connected to the first terminal,
a first connection of the second switching element is connected to the first node point,
a second connection of the second switching element is connected to the second terminal, wherein
the battery disconnect unit further comprises a diagnostic circuit including a first voltage divider having connected in series a first resistor, a second resistor, and a first protective diode such that an anode of the first protective diode is connected directly to a second node point, and a second voltage divider having connected in series a third resistor, a fourth resistor, and a second protective diode such that an anode of the second protective diode is connected directly to the second node point, wherein
a second connection of the second resistor is connected to one of the second connection of the first switching element and of the second connection of the second switching element, and
a second connection of the fourth resistor is connected to another of the second connection of the first switching element and of the second connection of the second switching element,
wherein the first resistor, the second resistor, the third resistor, and the fourth resistor are separate resistors.

7. The battery disconnect unit according to claim 6 , further comprising a current sensing resistor connected
between the first terminal and the second connection of the first switching element or
between the first connection of the first switching element and the first node point or
between the first node point and the first connection of the second switching element or
between the second connection of the second switching element and the second terminal.

8. The battery disconnect unit according to claim 6 , wherein the first and the second switching element include a semiconductor switch.

9. A battery system comprising:
a battery disconnect unit including
a first terminal,
a second terminal,
a first switching element, and
a second switching element, wherein
a first connection of the first switching element is connected to a first node point,
a second connection of the first switching element is connected to the first terminal,
a first connection of the second switching element is connected to the first node point, and
a second connection of the second switching element is connected to the second terminal,
wherein the battery disconnect unit further comprises a diagnostic circuit including a first voltage divider having connected in series a first resistor, a second resistor, and a first protective diode such that an anode of the first protective diode is connected directly to a second node point, an

Assignees

• Bosch Gmbh Robert

Inventors

• Swoboda Johannes
• Tzivanopoulos Chrysanthos
• Barabas Thomas

Classifications

• H01M2010/4271

  Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• B60L58/10

  for monitoring or controlling batteries · CPC title

• H01M10/425

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• B60L2240/547

  Voltage · CPC title