Refrigerant leak detection using a sensor-reading context analysis

Patent metadata

Field	Value
Publication number	US-12385678-B2
Application number	US-202318303728-A
Country	US
Kind code	B2
Filing date	Apr 20, 2023
Priority date	Apr 26, 2022
Publication date	Aug 12, 2025
Grant date	Aug 12, 2025

Abstract

A detection assembly operable to detect a refrigerant leak event includes a sensor network and a controller. The sensor network is operable to generate sensor outputs including triggering-sensor (TS) outputs and triggering-sensor context (TSC) outputs. The controller is operable to perform a sensor-reading context analysis on the sensor outputs. The sensor-reading context analysis includes accessing a set of the sensor outputs that occurred within a context time window, along with determining that a pattern of the set of sensor outputs represents the refrigerant leak event.

First claim

What is claimed is:

1. A detection assembly operable to detect a refrigerant leak event, the detection assembly comprising:
a sensor network operable to generate sensor outputs comprising triggering-sensor (TS) outputs and triggering-sensor context (TSC) outputs; and
a controller operable to perform a sensor-reading context analysis on the sensor outputs;
wherein the sensor-reading context analysis comprises:
accessing a set of the sensor outputs comprising the TS outputs and the TSC outputs that occurred within a context time window; and
determining that a pattern of the set of sensor outputs represents the refrigerant leak event.

2. The detection assembly of claim 1 , wherein the controller comprises a classifier operable to execute a machine learning algorithm trained to perform the sensor-reading context analysis as a classification task.

3. The detection assembly of claim 2 , wherein the machine learning algorithm has been trained using a training dataset comprising:
experimental data that results from experimental tests applied to the detection assembly; and
in-use data that results from in-use operations of the detection assembly.

4. The detection assembly of claim 1 , wherein the sensor-reading context analysis further comprises determining a duration of the context time window based at least in part on a determination of an amount of the sensor outputs that are needed to perform the determining that the pattern of the set of sensor outputs represents the refrigerant leak event.

5. The detection assembly of claim 1 , wherein:
accessing the set of the sensor outputs comprising the TS outputs and the TSC outputs that occurred within the context time window is based at least in part on a determination that at least one of the TS outputs represents a triggering event; and
the triggering event comprises the at least one of the TS outputs exceeding a threshold.

6. The detection assembly of claim 5 , wherein the at least one of the TS outputs comprises a parameter of a refrigerant flowing through a closed loop refrigeration circuit.

7. The detection assembly of claim 6 , wherein the parameter comprises a concentration.

8. The detection assembly of claim 1 , wherein the sensor network comprises:
a triggering sensor operable to generate the TS outputs; and
a first type of context sensor operable to generate a first type of the TSC outputs.

9. The detection assembly of claim 8 , wherein the sensor network further comprises a second type of context sensor operable to generate a second type of the TSC outputs.

10. The detection assembly of claim 9 , wherein:
the first type of the TSC outputs comprises temperature data that represents ambient temperature of the triggering sensor; and
the second type of the TSC outputs comprises humidity data that represents ambient humidity of the triggering sensor.

11. A method of operating a detection assembly to detect a refrigerant leak event, the method comprising:
using a sensor network to generate sensor outputs comprising triggering-sensor (TS) outputs and triggering-sensor context (TSC) outputs; and
using a controller to perform a sensor-reading context analysis on the sensor outputs;
wherein the sensor-reading context analysis comprises:
accessing a set of the sensor outputs comprising the TS outputs and the TSC outputs that occurred within a context time window; and
determining that a pattern of the set of sensor outputs represents the refrigerant leak event.

12. The method of claim 11 , wherein the controller comprises a classifier operable to execute a machine learning algorithm trained to perform the sensor-reading context analysis as a classification task.

13. The method of claim 12 , wherein the machine learning algorithm has been trained using a training dataset comprising:
experimental data that results from experimental tests applied to the detection assembly; and
in-use data that results from in-use operations of the detection assembly.

14. The method of claim 11 , wherein the sensor-reading context analysis further comprises determining a duration of the context time window based at least in part on a determination of an amount of the sensor outputs that are needed to perform the determining that the pattern of the set of sensor outputs represents the refrigerant leak event.

15. The method of claim 11 , wherein:
accessing the set of the sensor outputs comprising the TS outputs and the TSC outputs that occurred within the context time window is based at least in part on a determination that at least one of the TS outputs represents a triggering event; and
the triggering event comprises the at least one of the TS outputs exceeding a threshold.

16. The method of claim 15 , wherein the at least one of the TS outputs comprises a parameter of a refrigerant flowing through a closed loop refrigeration circuit.

17. The method of claim 16 , wherein the parameter comprises a concentration.

18. The method of claim 11 , wherein the sensor network comprises:
a triggering sensor operable to generate the TS outputs; and
a first type of context sensor operable to generate a first type of the TSC outputs.

19. The method of claim 18 , wherein the sensor network further comprises a second type of context sensor operable to generate a second type of the TSC outputs.

20. The method of claim 19 , wherein:
the first type of the TSC outputs comprises temperature data that represents ambient temperature of the triggering sensor; and
the second type of the TSC outputs comprises humidity data that represents ambient humidity of the triggering sensor.

Assignees

• Carrier Corp

Inventors

• Xiong Ziyou
• Birnkrant Michael
• Piech Marcin

Classifications

• F24F11/36 Primary

  to leakage of heat-exchange fluid · CPC title

• F28F2265/16

  for preventing leakage · CPC title

• F28F27/00

  Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus (control arrangements in general G05) · CPC title

• F25B2500/222

  Detecting refrigerant leaks · CPC title

• F25B49/005 Primary

  of safety devices (F25B49/02 and F25B49/04 take precedence) · CPC title