Systems and methods for sealing a wellbore

Patent metadata

Field	Value
Publication number	US-12385351-B2
Application number	US-202318377083-A
Country	US
Kind code	B2
Filing date	Oct 5, 2023
Priority date	Oct 6, 2017
Publication date	Aug 12, 2025
Grant date	Aug 12, 2025

Abstract

A plug for sealing a wellbore includes a mandrel extending between an uphole end defining an uphole end of the plug, and a downhole end opposite the uphole end of the mandrel, a slip assembly extending around the mandrel and including a plurality of arcuate slip segments, a nose coupled to the downhole end of the mandrel and defining a downhole end of the plug, wherein the nose includes an uphole end coupled to the downhole end of the mandrel and a downhole end opposite the uphole end of the nose and defining a downhole end of the plug, and a packer extending around the mandrel and including a first configuration configured to permit fluid flow across the plug when the plug is received in the wellbore, and a second configuration configured to seal the wellbore when the plug is positioned in the wellbore.

First claim

What is claimed is:

1. A system for completing a wellbore, comprising:
a first plug, comprising:
a first mandrel extending between an uphole end defining an uphole end of the first plug, and a downhole end opposite the uphole end of the first mandrel;
a first slip assembly extending around the first mandrel and comprising a plurality of arcuate first slip segments for locking the first plug against a casing string positioned in the wellbore when the first plug is in a locked configuration;
a first nose coupled to the downhole end of the first mandrel and defining a downhole end of the first plug, wherein the first nose comprises an uphole end coupled to the downhole end of the first mandrel and a downhole end opposite the uphole end of the first nose and defining a downhole end of the first plug; and
a first packer extending around the first mandrel and comprising a first configuration configured to permit fluid flow across the first plug when the first plug is received in the wellbore, and a second configuration configured to seal the wellbore when the first plug is positioned in the wellbore;

a second plug, comprising:
a second mandrel extending between an uphole end defining an uphole end of the second plug, and a downhole end opposite the uphole end of the second mandrel;
a second slip assembly extending around the second mandrel and comprising a plurality of arcuate second slip segments for locking the second plug against the casing string when the second plug is in a locked configuration;
a second nose coupled to the downhole end of the second mandrel and defining a downhole end of the second plug, wherein the second nose comprises an uphole end coupled to the downhole end of the second mandrel and a downhole end opposite the uphole end of the second nose and defining a downhole end of the second plug; and
a second packer extending around the second mandrel and comprising a first configuration configured to permit fluid flow across the second plug when the second plug is received in the wellbore, and a second configuration configured to seal the wellbore when the second plug is positioned in the wellbore;

wherein one of the downhole end of the second nose and the uphole end of the first mandrel comprises a plurality of axially extending notches circumferentially spaced about a central axis of the plug;
wherein the other of the downhole end of the second nose and the uphole end of the first mandrel which does not comprise the plurality of notches comprises a plurality of axially extending recesses circumferentially spaced about the central axis of the plug configured to interlockingly receive the plurality of notches to restrict relative rotation between the second nose and the first mandrel; and
wherein the second plug is drillable when in the locked configuration to release the second nose from the second slip assembly whereby the second nose is permitted to travel through the casing string and land against and interlock with the first mandrel of the first plug whereby relative rotation between the second nose and the first mandrel is restricted.

2. The system of claim 1 , wherein the plurality of notches are each arcuate in shape, and wherein the plurality of recesses are each arcuate in shape.

3. The system of claim 1 , wherein the plurality of notches and the plurality of recesses are positioned along a common diameter extending around the central axis of the plug.

4. The system of claim 1 , wherein one of the uphole end of the first nose and a downhole end of the first slip assembly comprises a plurality of notches circumferentially spaced about the central axis of the first plug while the other of the uphole end of the first nose and the downhole end of the first slip assembly comprises a plurality of pockets circumferentially spaced about the central axis of the first plug and configured to interlockingly receive the plurality of notches to restrict relative rotation between the first nose and the first slip assembly.

5. The system of claim 1 , wherein relative rotation about the central axis of the first plug is restricted between the first nose and the first packer.

6. The system of claim 1 , wherein the plurality of notches defines a first set of castellations and the plurality of recesses define a second set of castellations interlockingly engageable with the first set of castellations.

7. A method for completing a wellbore, comprising:
(a) positioning a first plug at a first location within the wellbore, wherein the first plug comprises a first slip assembly for locking the first plug against a casing string;
(b) setting the first plug to lock the first plug at the first location to the casing string extending through wellbore and to seal the wellbore at the first location;
(c) positioning a second plug at a second location within the wellbore that is uphole from the first location, wherein the second plug comprises a second slip assembly for locking the second plug against the casing string;
(d) setting the second plug to lock the second plug at the second location to the casing string and to seal the wellbore at the second location;
(e) releasing a nose of the second plug from the second slip assembly permitting the nose of the second plug to travel through the wellbore, wherein a downhole end of the nose defines a downhole end of the second plug; and
(f) interlocking the downhole end of nose of the second plug with an uphole end of a mandrel of the first plug to restrict relative rotation between the nose of the second plug and the mandrel of the first plug;
wherein one of the downhole end of the nose of the second plug and the uphole end of the mandrel of the first plug comprises a plurality of axially extending and circumferentially spaced protrusions and the other of the downhole end of the nose of the second plug and the uphole end of the mandrel of the first plug which does not comprise the plurality of notches comprises a plurality of axially extending and circumferentially spaced recesses to interlockingly receive the plurality of notches to restrict relative rotation between the nose of the second plug and the mandrel of the first plug at (f).

8. The method of claim 7 , wherein (e) comprises drilling into an uphole end of the second plug with a drill positioned in the wellbore to release the nose of the second plug from a slip assembly of the second plug.

9. The method of claim 7 , wherein (f) comprises interlockingly receiving a plurality of circumferentially spaced protrusions of one of the nose of the second plug and the mandrel of the first plug in a plurality of circumferentially spaced recesses of the other of the nose of the second plug and the mandrel of the first plug, and wherein at least one of the plurality of circumferentially spaced protrusions and the plurality of the circumferentially spaced recesses comprise molded non-metallic materials.

10. The method of claim 9 , wherein the plurality of protrusions are each arcuate in shape, and wherein the plurality of recesses are each arcuate in shape.

11. The method of claim 9 , wherein the plurality of protrusions and the plurality of recesses are positioned along a common diameter extending around a central axis of the plug.

12. The method of claim 7 , further comprising:
(g) pumping the nose of the second plug through the wellbore following (e) whereby the downhole end of the nose lands against the uphole end of the mandrel of the first plug.

13. The method of claim 7 , further comprising:
(g) pumping a fracturing fluid through the wellbore following (d) to form one or more fractures in an earthen subterranean formation through which the wellbore exten

Assignees

• G&H Diversified Mfg Lp

Inventors

• Lee Timmothy Alain
• Magill Joshua

Classifications

• E21B43/26

  by forming crevices or fractures · CPC title

• E21B33/128

  with a member expanded radially by axial pressure (E21B33/122, E21B33/124 take precedence) · CPC title

• E21B23/06

  for setting packers · CPC title

• E21B33/1293 Primary

  with means for anchoring against downward and upward movement (E21B33/1291, E21B33/1295 take precedence) · CPC title