Method and system for continuously treating biomass material

Patent metadata

Field	Value
Publication number	US-12385184-B2
Application number	US-202218558642-A
Country	US
Kind code	B2
Filing date	May 3, 2022
Priority date	Jul 5, 2021
Publication date	Aug 12, 2025
Grant date	Aug 12, 2025

Abstract

A method for continuously treating biomass material includes: feeding the biomass material into a substantially vertically arranged pressurized vessel; adding steam to said pressurized vessel for hydrothermal treatment of the biomass material, wherein said adding steam comprises adding steam at a lower portion of the pressurized vessel; discharging the biomass material from a bottom portion of the pressurized vessel using a discharge device; withdrawing vapor from a top portion of the pressurized vessel, and adding said vapor to the discharge device; controlling differential pressure between said top portion of the pressurized vessel and said discharge device by controlling a flow of said vapor; and determining a minimum flow of steam needed to heat the biomass material in the pressurized vessel to a predetermined temperature, wherein said adding steam comprises adding steam at a flow that is higher than said minimum flow.

First claim

The invention claimed is:

1. A method for continuously treating biomass material comprising:
feeding the biomass material into a substantially vertically arranged pressurized vessel;
adding steam to said pressurized vessel for hydrothermal treatment of the biomass material, wherein said adding steam comprises adding steam at a lower portion of the pressurized vessel;
discharging the biomass material from a bottom portion of the pressurized vessel using a discharge device;
withdrawing vapor from a top portion of the pressurized vessel, and adding said vapor to the discharge device;
controlling differential pressure between said top portion of the pressurized vessel and said discharge device by controlling a flow of said vapor; and
determining a minimum flow of steam needed to heat the biomass material in the pressurized vessel to a predetermined temperature, wherein said adding steam comprises adding steam at a flow that is higher than said minimum flow.

2. The method according to claim 1 , further comprising adding discharge steam from a source of steam to the discharge device, wherein said differential pressure is controlled by controlling the flow of said discharge steam.

3. The method according to claim 2 , wherein:
said controlling comprises controlling the flow using a valve arranged in a conduit connecting said top portion of the pressurized vessel and said discharge device; and
said discharge steam is added to said discharge device indirectly by being added to said conduit.

4. The method according to claim 1 , wherein said discharge device comprises a pressure sealing screw arranged at said bottom portion of the pressurized vessel, and a steam explosion device, wherein said vapor is added to said steam explosion device.

5. The method according to claim 4 , wherein said steam explosion device comprises a discharge chamber connected to the pressure sealing screw to receive discharged biomass, and a blow valve arranged for steam explosion discharge of the biomass from said discharge chamber, wherein said vapor is added to said discharge chamber.

6. The method according to claim 1 , wherein said adding steam further comprises adding steam at or near said top portion of the pressurized vessel.

7. The method according to claim 1 , wherein said adding steam further comprises adding steam together with the biomass material upstream of the vertical pressurized vessel.

8. The method according to claim 1 , wherein said adding steam comprises adding at least 50% of overall added steam at said lower portion.

9. The method according to claim 1 , wherein said adding steam comprises adding steam at a flow being at least 50% higher than said minimum flow.

10. The method according to claim 1 , wherein said controlling comprises controlling the flow using a valve arranged in a conduit connecting said top portion of the pressurized vessel and said discharge device.

11. The method according to claim 1 , wherein said vapor comprises steam and/or VOC and/or inert gases.

12. A system for continuous hydrothermal steam treatment of biomass material, said system comprising:
a substantially vertically arranged pressurized vessel;
a discharge device configured to discharge the biomass material from a bottom portion of the pressurized vessel;
a conduit connecting a top portion of the pressurized vessel with said discharge device, said conduit comprising a control valve for controlling a flow of vapor from said top portion to said discharge device;
a pressure measurement device configured to measure differential pressure between said top portion of the pressurized vessel and said discharge device,
at least one steam injection nozzle configured to inject steam into said pressurized vessel, each injection nozzle comprising a corresponding valve to control the steam flow, wherein at least one of said at least one steam injection nozzle is arranged at a lower portion of said pressurized vessel, and
a control unit configured to control said control valve in response to differential pressure measurement data from said pressure measurement device, the control unit further being configured to determine a minimum flow of steam needed to heat the biomass material in the pressurized vessel to a predetermined temperature, and to control each valve of the at least one steam injection nozzle such that the total flow of steam into the pressurized vessel is higher than said minimum flow.

13. The system according to claim 12 , further comprising at least one steam injection device configured to directly or indirectly provide discharge steam to the discharge device, wherein said control unit is configured to control said control valve and said steam injection device in response to differential pressure measurement data from said pressure measurement device.

14. The system according to claim 12 , wherein said discharge device comprises a pressure sealing screw arranged at said bottom portion of the pressurized vessel, and a steam explosion device, wherein said conduit is connected to said steam explosion device.

15. The system according to claim 14 , wherein said the steam explosion device comprises a discharge chamber connected to the pressure sealing screw to receive discharged biomass, and a blow valve arranged for steam explosion discharge of the biomass from said discharge chamber, wherein said conduit is connected to said discharge chamber.

Assignees

• Valmet Oy

Inventors

• Lambert Francois
• Pettersson Patrik
• Björklund Peter

Classifications

• D21B1/36

  Explosive disintegration by sudden pressure reduction · CPC title

• D21C7/12 Primary

  Devices for regulating or controlling · CPC title

• D21C1/02 Primary

  with water or steam · CPC title

• C12P2201/00

  Pretreatment of cellulosic or lignocellulosic material for subsequent enzymatic treatment or hydrolysis · CPC title

• D21C3/04

  with acids, acid salts or acid anhydrides {(D21C3/003 and D21C3/222 take precedence)} · CPC title