Pile fabric made with different fiber strands

Patent metadata

Field	Value
Publication number	US-12385172-B2
Application number	US-202318495092-A
Country	US
Kind code	B2
Filing date	Oct 26, 2023
Priority date	Oct 27, 2022
Publication date	Aug 12, 2025
Grant date	Aug 12, 2025

Abstract

A method of making a deep pile fabric that closely resembles natural sheepskin fleece, that includes forming a plurality of straight fiber strands and a plurality of looped fiber strands and simultaneously knitting the straight fiber strands and the looped fiber strands and the scrim together, wherein the straight fiber strands and the looped fiber strands are knit on the scrim in rows, wherein each row includes alternatingly knitting one of the straight fiber strands and one of the looped fiber strands to the scrim.

First claim

What is claimed is:

1. A method of making a deep pile fabric that closely resembles natural sheepskin fleece, the method comprising:
forming a plurality of straight fiber strands and a plurality of looped fiber strands, said plurality of looped fiber strands each forming a continuous loop and having ends that cross each other; and
simultaneously knitting ends of the straight fiber strands and the ends of the looped fiber strands and a scrim together, wherein the straight fiber strands and the looped fiber strands are knit on the scrim in rows to form a pile extending from the scrim, wherein each row includes alternatingly knitting one of the straight fiber strands and one of the looped fiber strands to the scrim.

2. The method of claim 1 , wherein each row includes alternatingly knitting three straight fiber strands and one looped fiber strand to the scrim.

3. The method of claim 1 , wherein each row includes alternatingly knitting six straight fiber strands and six looped fiber strands to the scrim.

4. The method of claim 1 , wherein the knitting step includes alternatingly knitting a row of straight fiber strands and a row of looped fiber strands to the scrim.

5. The method of claim 1 , wherein the plurality of straight fiber strands and the plurality of looped fiber strands are made with a synthetic material, a bio-based material, a plant-based material or animal fibers.

6. A method of making a deep pile fabric that closely resembles natural sheepskin fleece, the method comprising:
forming a plurality of straight fiber strands and a plurality of looped fiber strands, said plurality of looped fiber strands each forming a continuous loop and having ends that cross each other; and
simultaneously knitting ends of the straight fiber strands and the ends of the looped fiber strands and a scrim together, wherein the straight fiber strands and the looped fiber strands are knit on the scrim in rows to form a pile extending from the scrim, wherein each row includes alternatingly knitting rows of only straight fiber strands and rows of only looped fiber strands to the scrim.

7. The method of claim 6 , wherein the knitting step includes alternatingly knitting a plurality of rows including only straight fiber strands and plurality of rows including only looped fiber strands to the scrim.

8. The method of claim 6 , wherein the plurality of straight fiber strands and the plurality of looped fiber strands are made with a synthetic material, a bio-based material, a plant-based material or animal fibers.

9. A deep pile fabric comprising:
a textile scrim; and
a plurality of straight fiber strands and a plurality of looped fiber strands attached to the textile scrim, said plurality of looped fiber strands each forming a continuous loop and having ends that cross each other, wherein ends of the plurality of straight fiber strands and the ends of the plurality of looped fiber strands are attached in rows on the scrim to form a pile extending from the textile scrim, and wherein each row includes alternatingly attaching a straight fiber strand and a looped fiber strand to the scrim.

10. The pile fabric of claim 9 , wherein each row includes alternatingly attaching three straight fiber strands and one looped fiber strand to the scrim.

11. The pile fabric of claim 9 , wherein each row includes alternatingly attaching six straight fiber strands and six looped fiber strands to the scrim.

12. The pile fabric of claim 9 , wherein the rows include alternatingly attaching a row of only straight fiber strands and a row of only looped fiber strands to the scrim.

13. The pile fabric of claim 9 , wherein the rows include alternatingly attaching plurality of rows of straight fiber strands and a plurality of rows of looped fiber strands to the scrim.

14. The pile fabric of claim 9 , wherein the straight fiber strands and the looped fiber strands are made with a synthetic material, a bio-based material, a plant-based material or animal fibers.

Assignees

• Deckers Outdoor Corp

Inventors

• Frain Helene
• Graebin Joao E

Classifications

• D10B2403/0111

  One hairy surface, e.g. napped or raised (for pile fabrics D03D27/00, D04B1/02, D04B21/02) · CPC title

• D04B1/04

  characterised by thread material · CPC title

• D04B9/14

  with provision for incorporating loose fibres, e.g. in high-pile fabrics · CPC title

• D04B1/025 Primary

  incorporating loose fibres, e.g. high-pile fabrics or artificial fur · CPC title

• D05C17/026 Primary

  characterised by the tufted pile surface · CPC title