Power supply unit

Patent metadata

Field	Value
Publication number	US-12384265-B2
Application number	US-202217841671-A
Country	US
Kind code	B2
Filing date	Jun 16, 2022
Priority date	Jun 18, 2021
Publication date	Aug 12, 2025
Grant date	Aug 12, 2025

Abstract

A power supply unit accommodates a main DC/DC converter and an AC charger (a charging circuit, a sub-DC/DC converter) in a housing. The main DC/DC converter and the sub-DC/DC converter are arranged in the same tier of the housing. The charging circuit is arranged in a tier different from that of the main DC/DC converter and the sub-DC/DC converter. The main DC/DC converter and the sub-DC/DC converter arranged in the same tier of the housing are controlled to operate in a mutually exclusive manner.

First claim

What is claimed is:

1. A power supply unit, comprising:
a first power converter;
a second power converter;
a controller that controls the first power converter and the second power converter; and
a housing that has a plurality of accommodation spaces defined by a partition wall, the housing accommodating the first power converter, the second power converter, and the controller, wherein
the first power converter and the second power converter are arranged in a same accommodation space of the housing,
the controller operates the first power converter and the second power converter in a mutually exclusive manner,
the power supply unit is mounted on a vehicle configured to perform AC charging of charging a main battery mounted on the vehicle with AC power supplied from an AC power supply external to the vehicle,
the first power converter converts electric power of the main battery into electric power to be supplied to an auxiliary device mounted on the vehicle,
the second power converter converts electric power supplied from the AC power supply into electric power to be supplied to the auxiliary device,
the power supply unit further comprises a third power converter that converts the AC power into electric power for charging the main battery,
the third power converter is arranged in an accommodation space different from that of the first power converter and the second power converter,
the controller controls the third power converter,
the second power converter has a power capacity lower than a power capacity of the first power converter, and
in execution of the AC charging, when power consumption of the auxiliary device is smaller than a threshold, the controller operates the third power converter to charge the main battery, operates the second power converter to supply electric power to the auxiliary device, and stops the first power converter.

2. The power supply unit according to claim 1 , wherein
in execution of the AC charging, when the power consumption of the auxiliary device is greater than the threshold, the controller operates the third power converter to charge the main battery, operates the first power converter to supply electric power to the auxiliary device, and stops the second power converter.

3. A power supply unit, comprising:
a first power converter;
a second power converter;
a controller that controls the first power converter and the second power converter; and
a housing that has a plurality of accommodation spaces defined by a partition wall, the housing accommodating the first power converter, the second power converter, and the controller, wherein
the first power converter and the second power converter are arranged in a same accommodation space of the housing,
the controller operates the first power converter and the second power converter in a mutually exclusive manner,
the power supply unit is mounted on a vehicle configured to perform AC charging of charging a main battery mounted on the vehicle with AC power supplied from an AC power supply external to the vehicle,
the first power converter converts electric power of the main battery into electric power to be supplied to an auxiliary device mounted on the vehicle,
the second power converter converts electric power supplied from the AC power supply into electric power to be supplied to the auxiliary device,
the power supply unit further comprises a third power converter that converts the AC power into electric power for charging the main battery,
the third power converter is arranged in an accommodation space different from that of the first power converter and the second power converter,
the controller controls the third power converter,
the second power converter has a power capacity lower than a power capacity of the first power converter, and
in execution of the AC charging, when power consumption of the auxiliary device is greater than a threshold, the controller operates the third power converter to charge the main battery, operates the first power converter to supply electric power to the auxiliary device, and stops the second power converter.

4. A power supply unit, comprising:
a first power converter;
a second power converter;
a controller that controls the first power converter and the second power converter; and
a housing that has a plurality of accommodation spaces defined by a partition wall, the housing accommodating the first power converter, the second power converter, and the controller, wherein
the first power converter and the second power converter are arranged in a same accommodation space of the housing,
the controller operates the first power converter and the second power converter in a mutually exclusive manner,
the power supply unit is mounted on a vehicle configured to perform AC charging of charging a main battery mounted on the vehicle with AC power supplied from an AC power supply external to the vehicle,
the first power converter converts electric power of the main battery into electric power to be supplied to an auxiliary device mounted on the vehicle,
the second power converter converts electric power supplied from the AC power supply into electric power to be supplied to the auxiliary device,
the power supply unit further comprises a third power converter that converts the AC power into electric power for charging the main battery,
the third power converter is arranged in an accommodation space different from that of the first power converter and the second power converter,
the vehicle is configured to perform DC charging of charging the main battery with DC power supplied from a DC power supply external to the vehicle,
the power supply unit further comprises a relay for supplying the DC power to the main battery, and
the relay is accommodated in an accommodation space different from the accommodation space of the first power converter and the second power converter and the accommodation space of the third power converter.

Assignees

• Toyota Motor Co Ltd

Inventors

• Doi Taiga
• Murasato Kenji
• Kamikihara Daisuke

Classifications

• H02J7/865

  Battery or charger load switching, e.g. concurrent charging and load supply (H02J7/50 takes precedence) · CPC title

• H02J7/855

  with circuits adapted for supplying loads from the battery · CPC title

• H02J7/70

  characterised by the mechanical construction · CPC title

• H02J7/65

  against overtemperature · CPC title

• B60L2240/525

  Temperature of converter or components thereof · CPC title