Magnetic structures and inductive coupling control

Patent metadata

Field	Value
Publication number	US-12381035-B2
Application number	US-202117318161-A
Country	US
Kind code	B2
Filing date	May 12, 2021
Priority date	May 12, 2021
Publication date	Aug 5, 2025
Grant date	Aug 5, 2025

Abstract

According to one configuration, a fabricator fabricates a core of a circuit component to include magnetic permeable material. The fabricator further produces the circuit component to include multiple electrically conductive paths extending through the core of the magnetic permeable material. In one arrangement, the multiple electrically conductive paths include a first electrically conductive path and a second electrically conductive path. The fabricator fabricates the circuit component and, more specifically, the core of the magnetic permeable material to include at least one cutaway portion operative to reduce inductive coupling between the first electrically conductive path and the second electrically conductive path disposed in the core.

First claim

The invention claimed is:

1. An apparatus comprising:
a core, the core being a single element of magnetic permeable material;
an arrangement of multiple electrically conductive paths extending through the single element of magnetic permeable material, the multiple electrically conductive paths including a first electrically conductive path and a second electrically conductive path;
the single element of magnetic permeable material fabricated to include at least one cutaway portion operative to reduce inductive coupling between the first electrically conductive path and the second electrically conductive path;
wherein the single element of magnetic permeable material includes a top surface. a bottom surface. a first side surface. and a second side surface; and
wherein the at least one cutaway portion includes a first cutaway portion disposed along the top surface between the first side surface and the second side surface.

2. The apparatus as in claim 1 , wherein the at least one cutaway portion includes the first cutaway portion and a second cutaway portion, the single element of magnetic permeable material being absent from both the first cutaway portion and the second cutaway portion, the second cutaway portion residing on the single element of magnetic permeable material opposite the first cutaway portion.

3. The apparatus as in claim 1 , wherein the at least one cutaway portion includes the first cutaway portion and a second cutaway portion; and
wherein the single element of magnetic permeable material includes a magnetically permeable material portion disposed between the first electrically conductive path and the second electrically conductive path.

4. The apparatus as in claim 3 , wherein the magnetically permeable material portion of the single element of magnetic permeable material is also disposed between the first cutaway portion and the second cutaway portion.

5. The apparatus device as in claim 1 , wherein the at least one cutaway portion includes the first cutaway portion and a second cutaway portion, the second cutaway portion disposed on the single element of magnetic permeable material opposite the first cutaway portion; and
wherein the first electrically conductive path and the second electrically conductive path are disposed in parallel to each other and extend from a first surface of the single element of magnetic permeable material to a second surface of the single element of magnetic permeable material.

6. The apparatus as in claim 1 , wherein a magnitude of reduced inductor coupling between the first electrically conductive path and the second electrically conductive path is dependent on a size of the at least one cutaway portion.

7. The apparatus as in claim 1 , wherein the first cutaway portion is disposed in both: i) a first flux path associated with flow of first current through the first electrically conductive path, and ii) a second flux path associated with flow of second current through the second electrically conductive path.

8. The apparatus as in claim 1 further comprising:
a first cell in which the first electrically conductive path resides, the first cell defined at least in part by the at least one cutaway portion; and
a second cell in which the second electrically conductive path resides, the second cell defined at least in part by the at least one cutaway portion.

9. The apparatus as in claim 1 , wherein the multiple electrically conductive paths include N electrically conductive paths, wherein N is greater than 2.

10. A system comprising:
a circuit board;
the apparatus of claim 1 , the apparatus disposed in a power converter affixed to the circuit board, the power converter operative to convert an input voltage into an output voltage.

11. A circuit comprising:
a substrate;
the apparatus of claim 1 disposed in a voltage regulator circuit coupled to the substrate.

12. A method comprising:
receiving the apparatus of claim 1 ; and
disposing the apparatus in a power converter affixed to a circuit board, the power converter operative to convert an input voltage into an output voltage.

13. The apparatus as in claim 1 , wherein the core includes a first void and a second void;
wherein the first electrically conductive path resides in the first void; and
wherein the second electrically conductive path resides in the second void.

14. The apparatus as in claim 13 , wherein each of the first electrically conductive path and the second electrically conductive path is enveloped with a respective layer of insulation material.

15. The apparatus as in claim 1 , wherein each of the first electrically conductive path and the second electrically conductive path is enveloped with a respective layer of insulation material.

16. The apparatus as in claim 1 , wherein the at least one cutaway portion includes a second cutaway portion disposed along the bottom surface between the first side surface and the second side surface; and
wherein the second cutaway portion is disposed opposite the first cutaway portion.

17. The apparatus as in claim 16 , wherein the at least one cutaway portion includes a third cutaway portion disposed on the first side surface, the third cutaway portion disposed in parallel with the first electrically conductive path and the second electrically conductive path;
wherein the at least one cutaway portion includes a fourth cutaway portion disposed on the second side surface, the fourth cutaway portion disposed in parallel with the first electrically conductive path and the second electrically conductive path; and
wherein the fourth cutaway portion is disposed opposite the third cutaway portion.

18. The apparatus as in claim 1 , wherein the first cutaway portion extends axially along a first axis;
wherein the first electrically conductive path extends axially along a second axis;
wherein the second electrically conductive path extends axially along the second axis: and
wherein the first axis is orthogonal to the second axis.

19. The apparatus as in claim 18 , wherein the at least one cutaway portion includes a second cutaway portion disposed in the bottom surface between the first side surface and the second side surface.

20. The apparatus as in claim 19 , wherein the at least one cutaway portion includes a third cutaway portion disposed on the first side surface and a fourth cutaway portion disposed on the second side surface; and
wherein a combination of the first cutaway portion, the second cutaway portion, the third cutaway portion, and the fourth cutaway portion, reside within a plane parallel to the first electrically conductive path and the second electrically conductive path.

21. The apparatus as in claim 1 further comprising:
a first cell in which the first electrically conductive path resides, the first cell disposed in a first portion of the single element of magnetic permeable material;
a second cell in which the second electrically conductive path resides, the second cell disposed in a second portion of the single element of magnetic permeable material; and
wherein a third portion of the single element of magnetic permeable material is disposed between the first cell and the second cell.

22. The apparatus as in claim 1 further comprising:
a multi-layer circuit assembly comprising:
a first layer including multiple switches;
a second layer including the single element of magnetic permeable material; and
a third layer including a power interface operative to convey an output voltage

Assignees

• Infineon Technologies Austria Ag

Inventors

• Peluso Luca
• Kasper Matthias J
• Leong Kennith K
• Deboy Gerald

Classifications

• H05K2201/086

  for inductive purposes, e.g. printed inductor with ferrite core · CPC title

• H05K1/181

  associated with surface mounted components · CPC title

• H01F41/046

  structurally combined with ferromagnetic material · CPC title

• H01F41/04

  for manufacturing coils {(coils for transformer or inductances H01F27/28)} · CPC title

• H01F27/24

  Magnetic cores · CPC title