Gearbox actuator unit and gearbox

Patent metadata

Field	Value
Publication number	US-12379027-B2
Application number	US-202318233430-A
Country	US
Kind code	B2
Filing date	Aug 14, 2023
Priority date	Aug 16, 2022
Publication date	Aug 5, 2025
Grant date	Aug 5, 2025

Abstract

A gearbox actuator unit ( 14 ) is configured to be arranged on a gearbox ( 10 ) and includes a housing ( 22 ), a control device ( 24 ), and an actuator ( 28, 30 ). The housing ( 22 ) is configured to attach to a gearbox housing ( 12 ) and to seal the gearbox housing ( 12 ). The control device ( 24 ) is electrically connected to the actuator ( 28, 30 ) and activates the actuator ( 28, 30 ). A pinon of the actuator ( 28, 30 ) is configured to actuate a rack of a shift fork ( 18, 20 ) of the gearbox ( 10 ) and can be connected to the shift fork ( 18, 20 ) of the gearbox ( 10 ). The control device ( 24 ) and the actuator ( 28, 30 ) are arranged within the housing ( 22 ), with the pinion extending through an opening of the housing. A gearbox ( 10 ) with a housing ( 12 ) having an opening ( 44 ) receives the actuator unit ( 14 ), which closes and seals the opening ( 44 ).

First claim

The invention claimed is:

1. A gearbox actuator unit ( 14 ), configured for installation on a gearbox ( 10 ), comprising:
a housing ( 22 ),
a control device ( 24 ), and
at least one actuator ( 28 , 30 ),
wherein the housing ( 22 ) is sized and shaped for attachment on a gearbox housing ( 12 ) and for sealing with the gearbox housing ( 12 ),
wherein the control device ( 24 ) is electrically connected to the at least one actuator ( 28 , 30 ) and configured to activate the actuator ( 28 , 30 ),
wherein the at least one actuator ( 28 , 30 ) is configured to actuate at least one shift fork ( 18 , 20 ) of the gearbox ( 10 ) and configured for connection to the at least one shift fork ( 18 , 20 ) of the gearbox ( 10 ),
wherein the control device ( 24 ) and the at least one actuator ( 28 , 30 ) are arranged within the housing ( 22 );
wherein the at least one actuator ( 28 , 30 ) includes a pinion ( 28 d , 30 d ) that passes through at least one opening ( 44 ) in the housing ( 22 ) and extends beyond the housing ( 22 );
wherein the at least one actuator ( 28 , 30 ) comprises at least two actuators ( 28 , 30 ), wherein an engagement length of the pinion of one of the actuators ( 28 , 30 ) is greater than an engagement length of the pinion of another of the actuators ( 28 , 30 ).

2. The gearbox actuator unit ( 14 ) of claim 1 , wherein the housing ( 22 ) comprises a plurality of portions including at least a first housing portion ( 22 a ) and a second housing portion ( 22 b ).

3. The gearbox actuator unit ( 14 ) of claim 2 , wherein the second housing portion ( 22 b ) has a rim, a wall, and a base.

4. The gearbox actuator unit ( 14 ) of claim 1 , wherein the at least one actuator ( 28 , 30 ) includes a transmission ( 28 c , 30 c ).

5. The gearbox actuator unit ( 14 ) of claim 1 , wherein the opening ( 44 ) in the housing ( 22 ) is sealed with the pinion ( 28 d , 30 d ) in a fluid-tight manner.

6. The gearbox actuator unit ( 14 ) of claim 1 , wherein the housing ( 22 ) has a planar and peripherally closed contact face ( 36 a ) configured for making contact with and sealing with the gearbox housing ( 12 ).

7. The gearbox actuator unit ( 14 ) of claim 1 , wherein the control device ( 24 ) has a connection element ( 26 ) for establishing an electrical connection with the vehicle.

8. The gearbox actuator unit ( 14 ) of claim 1 , wherein the lower ends of the pinions of each of the actuators are disposed at different heights.

9. The gearbox actuator unit ( 14 ) of claim 3 , wherein the at least one actuator ( 28 , 30 ) is mounted to the second housing portion ( 22 b ), and the control unit ( 24 ) is mounted to the first housing portion ( 22 a ).

10. The gearbox actuator unit ( 14 ) of claim 9 , wherein the first housing portion ( 22 a ) includes cooling fins.

11. The gearbox actuator unit ( 14 ) of claim 9 , wherein the first and second housing portions ( 22 a , 22 b ) are sealingly connected, wherein the control unit ( 24 ) and the at least one actuator ( 28 , 30 ) are disposed therein, wherein at least one pinion of the at least one actuator sealingly extends through at least one opening of the second housing portion ( 22 b ) and is arranged for engagement with at least one shift fork.

12. The gearbox actuator unit ( 14 ) of claim 9 , wherein the base of the second housing portion is axially offset from the rim and the wall extends axially from the base to the rim, wherein the rim is peripherally closed and includes a contact surface configured for sealing attachment with a contact face surrounding an opening of the gearbox housing.

13. The gearbox actuator unit ( 14 ) of claim 12 , wherein the base includes an axial offset defining a plurality of planes including at least a lower plane and an upper plane.

14. The gearbox actuator unit ( 14 ) of claim 13 , wherein the at least one actuator includes at least two actuators, and one of the actuators is disposed on the lower plane and another of the actuators is disposed on the upper plane.

15. A gearbox ( 10 ) comprising:
a gearbox housing ( 12 ),
at least one shift fork ( 18 , 20 ) disposed within the gearbox housing ( 12 ),
a gearbox actuator unit ( 14 ) installed on the gearbox housing ( 12 ), wherein the gearbox actuator unit ( 14 ) comprises:
a housing ( 22 ),
a control device ( 24 ), and
at least one actuator ( 28 , 30 ),

wherein the housing ( 22 ) is attached on the gearbox housing ( 12 ) and sealed with the gearbox housing ( 12 ),
wherein the control device ( 24 ) is electrically connected to the at least one actuator ( 28 , 30 ) and activates the at least one actuator ( 28 , 30 ),
wherein the at least one actuator ( 28 , 30 ) is connected to the at least one shift fork ( 18 , 20 ) of the gearbox ( 10 ) and actuates the at least one shift fork ( 18 , 20 ) of the gearbox ( 10 ),
wherein the control device ( 24 ) and the at least one actuator ( 28 , 30 ) are arranged within the housing ( 22 );
wherein the at least one actuator ( 28 , 30 ) includes at least one pinion, wherein the at least one pinion is intermeshed with at least one rack of the at least one shift fork, wherein the at least one shift fork is slidingly attached on a guide rod within the gearbox.

16. The gearbox ( 10 ) of claim 15 , wherein the gearbox ( 10 ) includes an access opening ( 42 ) formed in the gearbox housing ( 12 ), wherein the gearbox actuator unit ( 14 ) is arranged in the access opening ( 42 ), and wherein the gearbox actuator unit ( 14 ) closes and seals the access opening ( 42 ).

17. The gearbox ( 10 ) of claim 15 , wherein the at least one actuator ( 28 , 30 ) includes at least two actuators and the at least one shift fork includes at least two shift forks, wherein an engagement length of the pinion of one of the actuators with the rack of one of the shift forks is greater than an engagement length of the pinion of another of the actuators with the rack of another of the shift forks.

18. A gearbox actuator unit ( 14 ), configured for installation on a gearbox ( 10 ), comprising:
a housing ( 22 ),
a control device ( 24 ), and
at least one actuator ( 28 , 30 ),
wherein the housing ( 22 ) is sized and shaped for attachment on a gearbox housing ( 12 ) and for sealing with the gearbox housing ( 12 ),
wherein the control device ( 24 ) is electrically connected to the at least one actuator ( 28 , 30 ) and configured to activate the actuator ( 28 , 30 ),
wherein the at least one actuator ( 28 , 30 ) is configured to actuate at least one shift fork ( 18 , 20 ) of the gearbox ( 10 ) and configured for connection to the at least one shift fork ( 18 , 20 ) of the gearbox ( 10 ),
wherein the control device ( 24 ) and the at least one actuator ( 28 , 30 ) are arranged within the housing ( 22 );
wherein the housing ( 22 ) comprises a plurality of portions including at least a first housing portion ( 22 a ) and a second housing portion ( 22 b );
wherein the second housing portion ( 22 b ) has a rim, a wall, and a base;
wherein the at least one actuator ( 28 , 30 ) is mounted to the second housing portion ( 22 b ), and the control unit ( 24 ) is mounted to the first housing portion ( 22 a );
wherein the base of the second housing portion is axially offset from the rim and the wall extends axially from the base to the rim, wherein the rim is peripherally closed and includes a contact surface configured for sealing attachment with a contact face surrounding an opening of the gearbox housing, wherein the base includes an axial offset defining a p

Assignees

• Zahnradfabrik Friedrichshafen
• Zf Cv Systems Global Gmbh

Inventors

• Hahn Stephan
• Kelpe Holger
• Günther Michael
• Kraft Hansjörg

Classifications

• F16H57/0415

  Air cooling or ventilation; Heat exchangers; Thermal insulations · CPC title

• F16H2057/02043

  for vehicle transmissions · CPC title

• F16H2057/02026

  Connection of auxiliaries with a gear case; Mounting of auxiliaries on the gearbox · CPC title

• F16H63/28

  two or more final actuating mechanisms moving the same final output mechanism · CPC title

• F16H2063/3059

  using racks · CPC title