Exhaust system, controller and method for an internal combustion engine

Patent metadata

Field	Value
Publication number	US-12378905-B2
Application number	US-202218564581-A
Country	US
Kind code	B2
Filing date	May 27, 2022
Priority date	May 28, 2021
Publication date	Aug 5, 2025
Grant date	Aug 5, 2025

Abstract

Aspects of the present invention relate to an exhaust system ( 207 ) for exhausting combustion gases from an internal combustion engine ( 101 ). The exhaust system ( 207 ) includes an exhaust conduit ( 215 ) for conveying exhaust gases from the internal combustion engine ( 101 ). A particulate filter ( 214 ) is providing for filtering particulates from the exhaust gases conveyed by the exhaust conduit ( 207 ). A supply inlet ( 216 ) is arranged to introduce gas into the particulate filter ( 214 ) to promote regeneration. The supply inlet ( 216 ) is disposed upstream of the particulate filter ( 214 ) and downstream of a catalytic convertor ( 209 ). A control valve ( 218 ) is provided for controlling the supply of gas to the particulate filter ( 214 ) to control regeneration. Aspects of the present invention also relate to a vehicle ( 100 ) incorporating a controller ( 104 ); and a method of controlling operation of the control valve ( 218 ) to control regeneration of the particulate filter ( 214 ).

First claim

The invention claimed is:

1. An exhaust system for exhausting combustion gases from an internal combustion engine, the exhaust system comprising:
an exhaust conduit for conveying exhaust gases from the internal combustion engine;
a particulate filter for filtering particulates from the exhaust gases conveyed by the exhaust conduit;
a supply inlet arranged to introduce gas into the particulate filter to promote regeneration, the supply inlet being disposed upstream of the particulate filter and downstream of a catalytic convertor;
a control valve for controlling the supply of gas to the particulate filter to control regeneration; and
a controller configured to control the control valve to control regeneration of the particulate filter, the controller being configured to:
determine a particulate loading of the particulate filter; and
output a control signal to control the control valve to control regeneration of the particulate filter in dependence on the determined particulate loading;

wherein the controller is configured to compare the determined particulate loading to a predetermined first loading threshold;
wherein the control signal comprises an open valve request to open the control valve and a fuel cut request to inhibit the supply of fuel to the engine, both in dependence on a determination that the particulate loading is greater than the first loading threshold;
wherein the controller is configured to compare the determined particulate loading to a predetermined second loading threshold, the second loading threshold being greater than zero and less than the first loading threshold;
wherein the control signal comprises a close valve request to close the control valve in dependence on a determination that the particulate loading is less than the second loading threshold; and
wherein the controller is configured to compare the determined particulate loading to a predetermined third loading threshold, and when the determined particulate loading decreases to the third loading threshold or below, to reinstate the supply of fuel to the engine.

2. The exhaust system as claimed in claim 1 , wherein the supply inlet comprises a gas supply inlet for introducing gas at a higher pressure than that of the exhaust gases in the exhaust system.

3. The exhaust system as claimed in claim 2 , wherein the gas supply inlet is connected to a pressurised gas supply.

4. The exhaust system as claimed in claim 2 , wherein the exhaust conduit is configured to reduce the pressure of the exhaust gases in the region of the gas supply inlet.

5. The exhaust system as claimed in claim 4 , wherein the exhaust system comprises a constricted section for reducing the gas pressure in the exhaust conduit in the region of the supply inlet.

6. The exhaust system as claimed in claim 1 , wherein the supply inlet is configured to introduce air into the exhaust conduit.

7. The exhaust system as claimed in claim 1 , wherein the particulate filter comprises or consists of a gasoline particulate filter.

8. A vehicle comprising the internal combustion engine and the exhaust system as claimed in claim 1 .

9. The vehicle as claimed in claim 8 , wherein the supply inlet is connected to a manifold boost system of the internal combustion engine; or a secondary air injection system.

10. A vehicle comprising the controller as claimed in claim 1 .

11. A method of controlling regeneration of a particulate filter disposed in an exhaust system for exhausting combustion gases from an internal combustion engine, the method comprising:
determining a particulate loading of the particulate filter; and
controlling the opening and closing of a control valve in dependence on the determined particulate loading to control the supply of air to the particulate filter to control regeneration;
wherein the method includes comparing the determined particulate loading to a predetermined first loading threshold;
wherein the method includes opening the control valve and inhibiting the supply of fuel to the engine, both in dependence on a determination that the particulate loading is greater than the first loading threshold;
wherein the method includes comparing the determined particulate loading to a predetermined second loading threshold, the second loading threshold being greater than zero and less than the first loading threshold;
wherein the method includes outputting a close valve request to close the control valve in dependence on a determination that the particulate loading is less than the second loading threshold; and
wherein the method comprises comparing the determined particulate loading to a predetermined third loading threshold and, when the determined particulate loading decreases to the third loading threshold or below, reinstating the supply of fuel to the engine.

12. The method as claimed in claim 11 , wherein the method comprises:
determining a temperature of the particulate filter; and
controlling the opening of the control valve in dependence on the determined temperature.

13. A non-transitory computer readable medium comprising computer readable instructions that, when executed by a processor, cause performance of the method as claimed in claim 11 .

Assignees

• Jaguar Land Rover Ltd

Inventors

• Moorcroft Adam
• Sadique Mohammad

Classifications

• F01N2550/04

  Filtering activity of particulate filters · CPC title

• F01N3/225

  Electric control of additional air supply · CPC title

• F01N3/222

  using electric valves only · CPC title

• F01N2270/04

  for afterburning · CPC title

• F01N3/32

  using air pump (using jet air pumps F01N3/34; pumps in general F04) · CPC title