Method of forming a container
US-11084626-B2 · Aug 10, 2021 · US
US12378033B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12378033-B2 |
| Application number | US-202318144312-A |
| Country | US |
| Kind code | B2 |
| Filing date | May 8, 2023 |
| Priority date | May 9, 2022 |
| Publication date | Aug 5, 2025 |
| Grant date | Aug 5, 2025 |
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A tray for holding at least one food product, the tray having a plurality of panels extending at least partially around an interior of the tray and including a bottom panel, a front panel foldably connected to the bottom panel, a back panel foldably connected to the bottom panel, and a top panel foldably connected to one of the front panel and the back panel. The tray further includes a plurality of end flaps foldably connected to a respective panel of the plurality of panels, the plurality of end flaps at least partially overlapped to form at least one closed end of the tray, and a flange comprising the top panel, the flange extending outwardly from the front panel, the back panel, and the at least one closed end of the tray.
Opening claim text (preview).
What is claimed is: 1. A tray for holding at least one food product, the tray comprising: a plurality of panels extending at least partially around an interior of the tray and comprising a bottom panel, a front panel foldably connected to the bottom panel, a back panel foldably connected to the bottom panel, and a top panel foldably connected to one of the front panel and the back panel; a plurality of end flaps foldably connected to a respective panel of the plurality of panels, the plurality of end flaps at least partially overlapped to form at least one closed end of the tray; and wherein the top panel includes a flange having a base region proximate the front panel and proximate the back panel, the flange extending outwardly from the front panel and from the back panel to a distal region. 2. The tray of claim 1 , wherein at least one end flap of the plurality of end flaps comprises a base portion foldably connected to a respective panel of the plurality of panels and an attachment portion foldably connected to the base portion. 3. The tray of claim 2 , wherein the attachment portion is positioned in at least partial face-to-face contact with an adjacent end flap of the plurality of end flaps. 4. The tray of claim 3 , wherein the at least one end flap of the plurality of end flaps is foldably connected to one of the front panel and the back panel. 5. The tray of claim 3 , wherein the at least one end flap of the plurality of end flaps is foldably connected to the bottom panel. 6. The tray of claim 3 , wherein the at least one end flap of the plurality of end flaps is foldably connected to the top panel. 7. The tray of claim 3 , wherein the at least one closed end of the tray is a first closed end of the tray and the plurality of end flaps are at least partially overlapped to form a second closed end of the tray. 8. The tray of claim 7 , wherein the at least one end flap of the plurality of end flaps is a first end flap at least partially forming the first closed end of the tray, and the plurality of end flaps comprises a second end flap at least partially forming the second end of the tray, the second end flap comprises a base portion foldably connected to a respective panel of the plurality of panels and an attachment portion foldably connected to the base portion of the second end flap. 9. The tray of claim 3 , wherein the top panel is a first top panel, and the plurality of panels further comprises a second top panel foldably connected to one of the front panel and the back panel. 10. The tray of claim 9 , wherein the second top panel is reconfigurable between a closed position, in which the second top panel is positioned overlying the interior of the tray, and an open position, in which the second top panel is raised away from the interior of the tray. 11. The tray of claim 10 , wherein the second top panel is for being positioned in at least partial face-to-face contact with the first top panel in the closed position. 12. The tray of claim 3 , wherein the top panel extends at least partially around an opening and comprises an engagement tab extending into the opening. 13. The tray of claim 3 , wherein the tray further comprises locking features, the locking features comprising a locking tab extending from a respective end flap of the plurality of end flaps and at least partially received through a line of weakening extending at least partially along a respective panel of the plurality of panels. 14. The tray of claim 13 , wherein the locking tab is foldably connected to a respective end flap of the plurality of end flaps. 15. The tray of claim 3 , wherein the plurality of panels further comprises at least one flange support panel foldably connected to a respective panel of the plurality of panels. 16. The tray of claim 15 , wherein the at least one flange support panel is positioned in at least partial face-to-face contact with the flange. 17. A blank for forming a tray for holding at least one food product, the blank comprising: a plurality of panels for extending at least partially around an interior of the tray formed from the blank and comprising a bottom panel, a front panel foldably connected to the bottom panel, a back panel foldably connected to the bottom panel, and a top panel foldably connected to one of the front panel and the back panel; a plurality of end flaps foldably connected to a respective panel of the plurality of panels, the plurality of end flaps for being at least partially overlapped to form at least one closed end of the tray formed from the blank, the top panel for forming a flange extending substantially parallel to the bottom panel. 18. The blank of claim 17 , wherein at least one end flap of the plurality of end flaps comprises a base portion foldably connected to a respective panel of the plurality of panels and an attachment portion foldably connected to the base portion. 19. The blank of claim 18 , wherein the attachment portion is for being positioned in at least partial face-to-face contact with an adjacent end flap of the plurality of end flaps when the tray is formed from the blank. 20. The blank of claim 19 , wherein the at least one end flap of the plurality of end flaps is foldably connected to one of the front panel and the back panel. 21. The blank of claim 19 , wherein the at least one end flap of the plurality of end flaps is foldably connected to the bottom panel. 22. The blank of claim 19 , wherein the at least one end flap of the plurality of end flaps is foldably connected to the top panel. 23. The blank of claim 19 , wherein the at least one closed end of the tray formed from the blank is a first closed end of the tray formed from the blank and the plurality of end flaps are for being at least partially overlapped to form a second closed end of the tray formed from the blank. 24. The blank of claim 23 , wherein the at least one end flap of the plurality of end flaps is a first end flap for at least partially forming the first closed end of the tray formed from the blank, and the plurality of end flaps comprises a second end flap for at least partially forming the second end of the tray formed from the blank, the second end flap comprises a base portion foldably connected to a respective panel of the plurality of panels and an attachment portion foldably connected to the base portion of the second end flap. 25. The blank of claim 19 , wherein the top panel is a first top panel, and the plurality of panels further comprises a second top panel foldably connected to one of the front panel and the back panel. 26. The blank of claim 19 , wherein the top panel extends at least partially around an opening and comprises an engagement tab extending into the opening. 27. The blank of claim 19 , wherein the tray further comprises locking features, the locking features comprising a locking tab extending from a respective end flap of the plurality of end flaps for being at least partially received through a line of weakening extending at least partially along a respective panel of the plurality of panels when the tray is formed from the blank. 28. The blank of claim 27 , wherein the locking tab is foldably connected to a respective end flap of the plurality of end flaps. 29. The blank of claim 19 , wherein the plurality of panels further comprises at least one flange support panel foldably connected to
the lid being hinged about a line located in the top surface of the container · CPC title
by folding a single blank to U-shape to form the base of the container and opposite sides of the body portion, the remaining sides being formed primarily by extensions of one or more of these opposite sides, e.g. flaps hinged thereto (specially constructed to allow collapsing and re-erecting without disengagement of side or bottom connections B65D5/36) · CPC title
with end closures formed by inward-folding of portions of body, e.g. flaps, interconnected by, or incorporating, gusset folds (by inward-folding of a wall extending continuously around an end of the body and incorporating gusset folds B65D5/06) · CPC title
for fruit, e.g. apples, oranges or tomatoes · CPC title
the secured corners presenting diagonal, bissecting or similar folding lines, the central panel presenting no folding line · CPC title
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